Full Automatic High-Speed Aseptic Filling Machine with ISO 5 to ISO 8 Cleanroom Standard for Sterile Production Line
Price:
Individual quotation according to different requirements
MOQ:
1
Delivery Time:
30-40 workdays
Brand:
Peiyu
Product Description
Fully Automatic and Efficient Aseptic Filling Machine Production Line
Our aseptic filling production line delivers complete sterile processing solutions for industries requiring the highest hygiene standards, including pharmaceuticals, biotechnology, medical devices, and food processing.
What is an Aseptic Production Line?
An aseptic production line is a specialized manufacturing system designed to produce products in a contamination-free environment. This processing technique involves packaging commercially thermally sterilized liquid products into previously sterilized containers under sterile conditions to produce shelf-stable products that do not require refrigeration.
Key Components
- Cleanroom Environment - Maintains ISO-certified air purity (ISO 5 to ISO 8)
- Sterilization Systems - Utilizes autoclaves, hydrogen peroxide (VHP), or gamma irradiation
- Aseptic Filling Machines - Ensures sterile liquid filling without contamination
- Barrier Technology - Isolates products from human contact using RABS or isolators
- Automated Handling - Reduces human intervention with advanced robotics
Production Line Specifications
| Production Line Range | Complete plant planning, production line layout design; undertake overall packaging production line; undertake downstream/end packaging production line |
| Production Line Type | Bottled carbonated/juice/tea/protein and other beverage production lines |
| Production Line Equipment | Re-treatment system, blowing, filling and capping all-in-one machine, labeling machine, bottle/box conveying system, electrical control system, inverted bottle sterilization chain, warm bottle/cooling spray tunnel, water blowing machine, lane dividing machine, heat shrink film packaging machine, carton wrapping packaging machine, palletizer |
| Auxiliary Equipment | Finished product detection, liquid level detection, inkjet printer, weighing detection machine |
| Production Line Output | 6,000 - 48,000 bottles per hour |
Industry Applications
- Pharmaceuticals: Producing sterile injectables, vaccines, and biologics
- Medical Devices: Manufacturing surgical tools, implants, and IV bags
- Food & Beverage: Packaging UHT milk, baby food, ready-to-eat meals, and various liquid products
- Cosmetics: Ensuring preservative-free products remain sterile
Key Benefits
- Prevents microbial contamination
- Complies with GMP & FDA regulations
- Enhances product shelf life
- Reduces batch recalls and waste
- Supports high-speed, automated production
Technical Process
Aseptic processing involves three primary steps: thermal sterilization of the product, sterilization of the packaging material, and conservation of sterility during packaging. Facilities maintain proper documentation to ensure commercially sterile conditions are achieved and maintained throughout operations.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Shanghai Peiyu Packaging Technology Co.,Ltd.
Location
Room 236, No. 108, Building 28, Lane 1333, Xinlong Road, Minhang District, Shanghai
Contact Person
Dave