50T Electroslag Remelting Furnace for Alloy Steel Smelting with 380V Voltage and Multiple Capacity Options
Price:
Negotiation
MOQ:
1
Delivery Time:
30-90work days
Brand:
AE
Product Description
Electroslag Remelting (ESR) Furnace Overview
The Electroslag Refining Furnace (ESR) is a specialized industrial smelting system designed for producing high-quality alloy steel with exceptional purity and structural integrity. Operating at 380V voltage and capable of handling weights up to 50 tons, this advanced equipment utilizes innovative metallurgical processes to deliver superior steel quality.
Process Technology
The ESR furnace employs a sophisticated smelting method where electrical current passing through a conductive slag pool generates intense resistance heat. This thermal energy melts the consumable electrode, with the resulting metal droplets undergoing thorough purification as they pass through the slag layer before crystallizing into high-quality ingots within water-cooled crystallizers.
Key Advantages
- Exceptional metal purity with extremely low sulfur content
- Fine dispersion of non-metallic inclusions for superior material properties
- Smooth ingot surfaces with uniform, dense crystalline structure
- Elimination of white spots and annular segregation defects
- Consistent microstructure and chemical composition throughout the material
The as-cast mechanical properties of electroslag steel typically meet or exceed the performance standards of forged steel equivalents, making ESR technology essential for premium steel production.
Industrial Applications
ESR furnaces dominate production of large and medium-sized forgings, module blanks, tool steels, maraging steels, dual-phase steel billets, and cold rolling rolls. The technology also enables unique casting capabilities for specialized components, with annual production capacity reaching hundreds of thousands of tons in China alone.
Core Metallurgical Functions
- Precision heating control for optimal melting conditions
- Advanced refining processes for impurity removal
- Sequential crystallization for controlled solidification
Configuration Options
Available in multiple configurations based on support arm and ingot car design: single-arm single ingot, single-arm double ingot, double-arm ingot alternating, double-arm rotating alternating fixed, and double-arm rotating alternating pumping types.
Technical Specifications
| Nominal Capacity | Phase | Ingot Diameter | Transformer Capacity | Recommended Configuration |
|---|---|---|---|---|
| 0.2T | Single Phase | Φ200 mm | 240 KVA | Single Arm |
| 0.5T | Single Phase | Φ300 mm | 400 KVA | Single Arm |
| 1.2T | Single Phase | Φ380 mm | 630 KVA | Double Arm |
| 2T | Single Phase | Φ500 mm | 800 KVA | Double Arm |
| 3T | Single Phase | Φ600 mm | 1000 KVA | Double Arm |
| 5T | Single Phase | Φ700 mm | 1400 KVA | Double Arm |
| 8T | Single Phase | Φ850 mm | 1800 KVA | Double Arm |
| 10T | Single Phase | Φ900 mm | 2300 KVA | Double Arm |
| 15T | Single Phase | Φ1000 mm | 2600 KVA | Double Arm |
| 20T | Single Phase | Φ1200 mm | 3200 KVA | Double Arm |
| 10T | Three Phase | Φ900 mm | 2300 KVA | Double Arm |
| 15T | Three Phase | Φ1000 mm | 2400 KVA | Double Arm |
| 20T | Three Phase | Φ1200 mm | 2700 KVA | Double Arm |
| 40T | Three Phase | Φ1550 mm | 4200 KVA | Double Arm |
| 80T | Three Phase | Φ2000 mm | 8100 KVA | Double Arm |
| 120T | Three Phase | Φ2300 mm | 9600 KVA | Double Arm |
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Company
Xi'an Abundance Metallurgical Equipment Co., Ltd.
Location
Floor 19, Building 4, Taihua Jinmao International, High-tech Zone, Xi'an
Contact Person
Susan