6300kVA-68000kVA PLC Control Submerged Arc Furnace for Ferroalloy Smelting and Industrial Silicon Production
Price:
Negotiation
MOQ:
1
Delivery Time:
30-90work days
Brand:
AE
Product Description
Industrial Silicon Melting Furnace Overview
Our competitive Industrial Silicon Melting Furnace (6300kVA-68000kVA) and advanced Ferroalloy Electric Furnaces deliver superior performance for industrial applications in ferroalloy smelting and industrial silicon production.
Product Applications
Metallic silicon, also known as crystalline silicon or industrial silicon, serves primarily as an additive for non-iron-based alloys. This industrially purified elemental silicon is essential for:
- Production of organic silicon compounds
- Preparation of high-purity semiconductor materials
- Manufacturing special-purpose alloys
- Serving as raw material for ultrapure silicon in electronics
Byproduct Utilization
Industrial silicon production yields several valuable byproducts with commercial applications:
- Silica powder (silica fume) - used in refractory materials and concrete
- Edge silicon for specialized applications
- Black silicon materials
- Silicon slag for industrial uses
Production Process
Metallic silicon is produced by reducing high-purity silica (SiO₂ content >99%) in an electric arc furnace using petroleum coke, bituminous coal, or charcoal as reducing agents. These materials serve three critical functions:
- Electrical conductivity for efficient operation
- Active carbon for reduction reactions
- Formation of a strong, porous hearth for efficient chemical reactions
Product Grades
Metallic silicon is classified by iron, aluminum, and calcium content into various grades including:
553, 441, 411, 421, 3303, 3305, 2202, 2502, 1501, and 1101
Comprehensive Solutions
With extensive experience in ferroalloy smelting and over 200 successfully operated submerged arc furnaces worldwide, we provide complete metallic silicon solutions including:
- Process design and engineering
- Equipment production and manufacturing
- Installation and commissioning services
- Production operation support and training
Furnace Specifications
Our furnace specifications range from 6300KVA to 68000KVA, with full support across all production stages:
- Raw material processing and sintering systems
- Automated batching and feeding systems
- Furnace area equipment (submerged arc furnaces, refining furnaces)
- Tapping and casting systems
- Finished product processing equipment
- Dust removal and cooling systems
Project Services
We offer comprehensive services throughout the project lifecycle:
- Engineering consulting and design services
- Equipment system integration
- Material and equipment supply chain management
- EPC general contracting
- Process management and operator training
- Project management and coordination
- Production operation services and support
After-Sales Service & Support
Installation, Commissioning & Acceptance
We provide complete installation, commissioning, and acceptance services at the buyer's facility. Our process includes:
- Joint equipment inspection upon arrival (within one week of notification)
- Verification of all components against packing lists
- Professional installation supervision
- Final acceptance testing per technical specifications
Training Program
We provide comprehensive training for 2-3 operators, covering:
- Practical operation training during commissioning
- Equipment maintenance procedures and schedules
- Basic operational principles and safety protocols
- Common fault diagnosis and resolution procedures
Warranty & Technical Support
Our equipment comes with a 12-month warranty from the date of installation. Our support commitment includes:
- Technical solutions provided within 2 hours of fault notification
- On-site support personnel dispatched within 48 hours when required
- Continued repairs until normal operation is restored
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Xi'an Abundance Metallurgical Equipment Co., Ltd.
Location
Floor 19, Building 4, Taihua Jinmao International, High-tech Zone, Xi'an
Contact Person
Susan