High Output 3 Axis Linked Gabion Box Machine Fully Automatic
High Output 3-Axis Linked Gabion Box Machine Fully automatic
1.Gabion Box Machine Features
The 3-axis Linked gabion box machine is more efficient than the previous ordinary gabion box machine, with fast net output and lower decibels during the gabion box machine process. Automated production replaces a large amount of manual labor, significantly reducing labor costs and management costs. The loss rate of machine weaving is much lower than that of manual weaving, and the utilization rate of raw materials is higher.
2.Gabion Box Machine Key Components:
Wire Feeding System: Uncoils and straightens steel wire (typically galvanized or PVC-coated).
Mesh Forming Unit: Forms mesh through welding or weaving, tailored to gabion specifications.
Cutting Mechanism: Precision-cut wires or mesh panels using hydraulic or pneumatic tools.
Control Panel: User-friendly CNC interface for programming dimensions, mesh patterns, and production speed.
Assembly Unit: Some machines fold and assemble mesh into 3D boxes, while others produce flat panels for later assembly.
3.Gabion Box Machine Process:
Wire Preparation: Wires are fed, straightened, and cut to required lengths.
Mesh Creation: Wires are welded or woven into hexagonal or rectangular grids.
Cutting & Shaping: Panels are cut to size, with edges shaped for assembly.
Automated Assembly: Panels are folded into box structures, with spiral connectors or rings added for stability.
4.Gabion Box Machine Technical Specifications:
Wire Diameter: 1.5-4.5mm.
Mesh Sizes: Adjustable (e.g., 60x80 mm to 130x160 mm).
Production Speed: Up 60 times per minute (producing 30 meshes), depending on the model and complexity of the product.
Power Requirements: The machine is driven by five servo motors, including four 11kw motors and one 15kw motor.
|
Parameter |
Specification |
Description |
|
Weaving Width |
5200 mm |
Standard effective weaving width |
|
Wire Diameter Range |
1.5–4.5 mm (varies by spec) |
Varies depending on weaving range and specification |
|
Mesh Size Specification |
6.6, 6.8, 7, 7.2, 8.4, 8.6, 8.8, 9, 9.2, 9.4, 10.2, 10.6, 11.6 mm |
Customizable to meet various gabion requirements |
|
Twisting Method |
3 twists, 5 twists, long or short pitch |
Available in 3-twist, 5-twist, long or short twist patterns |
|
Operating Speed |
Approx. 70 cycles/min |
Actual speed varies based on mesh width and wire diameter |
|
Maximum Output |
320 m/hour |
Theoretical maximum output, varies with operating conditions |
|
Motor Power |
15 KW × 1, 11 KW × 4 |
1 main motor and 4 auxiliary motors |
|
Auto Pause System |
✔ Yes / □ No |
Stops automatically in case of fault or wire breakage |
|
Auto Lubrication System |
✔ Yes / □ No |
Automatic lubrication to reduce maintenance needs |
|
Boundary Dimension |
9.79 × 1.40 × 3.07 m |
Length × Width × Height |
|
Net Weight |
18.5 tons |
Net weight (excluding packaging) |
|
CNC System |
Self-developed electronic cam system |
Customizable based on customer requirements |
4. Introduction to Gabion Mesh Machine Auxiliary Equipment
|
Equipment Name |
Equipment Model |
Function Description |
|
Cutting Machine |
BWR-JW40A |
Precisely cuts woven gabion mesh to specified sizes, ensuring accurate cut positions and neat edges; suitable for fixed-length cutting of various gabion specifications. |
|
Curling Machine |
BWR-JB40A |
Performs edge curling to enhance strength and stability, preventing wire loosening or scratching; facilitates splicing and fixing during installation. |
|
Spring Machine |
BWR-JHB13B |
Produces spring tubes with consistent specifications to match the mesh body, improving overall structural stability of gabion mesh. |
5.Detailed images:
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