CNC Controlled Automatic Wire Mesh Weaving Machine with 1600mm Weaving Width for High Precision Metal Mesh Production

Price Negotiable

Price: $5000-50000

MOQ: 1 SET

Delivery Time: 14-21Days

Brand: APBWR

Product Description

1. Key Features

Model: BWR 1300, designed for a maximum weaving width of 1300mm.
Full automatic control system with a user-friendly digital operation panel.
Shuttleless weft insertion mechanism for stable and high-speed operation.
Integrated warp tension control system, supporting various metal wires (stainless steel, copper, aluminum, etc.).
Automatic wire breakage detection and emergency stop function.
Heavy-duty frame structure with low center of gravity for enhanced stability and low noise operation.
Equipped with high-precision rolling mechanism for neat mesh take-up.

2. Core Advantages

High Efficiency & Precision: Advanced servo-driven system enables consistent weaving quality, capable of producing fine and high-density mesh with minimal defects.
Versatility: Supports multiple weaving patterns (plain, twill, Dutch weave) and a wide range of wire diameters, adapting to diverse production needs.
Low Labor Cost: One operator can manage multiple machines due to its high level of automation, reducing manual labor significantly.
Durability & Reliability: Robust industrial-grade components ensure long service life with minimal maintenance requirements.
Energy Saving: Optimized power transmission system reduces energy consumption compared to traditional looms.

3. Main Applications

Filtration & Separation: For oil, chemical, pharmaceutical, and food processing industries.
Protection & Safety: Used in construction, machinery guards, and security fencing.
Screening & Sieving: In mining, agriculture, and environmental engineering.
Specialized Fields: Aerospace, electronics, and medical applications requiring high-precision metal mesh.

4. Technology & Working Principle

Working Principle: The machine operates based on the fundamental weaving process:
1. Warp wires are unwound from the warp beam under controlled tension.
2. The heddle frames lift and lower alternate warp wires to form a "shed".
3. A rapier head carries the weft wire through the shed in a single pass.
4. The reed beats the weft wire into place, forming the mesh structure.
5. The finished mesh is wound onto the take-up roll automatically.
Core Technology:
- Servo Control: Ensures precise synchronization of all movements (shedding, weft insertion, beating-up, take-up).
- Shuttleless Weft Insertion: Eliminates shuttle wear, reduces noise, and increases speed.
- Closed-Loop Tension Control: Maintains constant tension on warp wires for uniform mesh density.

5. Production Process

Preparation: Warping the warp wires onto the warp beam; pre-cutting the weft wires to required specifications.
Threading: Drawing the warp wires through the heddles and reed according to the weave pattern.
Setup: Installing the warp beam, setting machine parameters (mesh count, wire speed, take-up tension).
Trial Run: Performing a short test weave to adjust tension, alignment, and quality.
Mass Production: Continuous weaving with periodic quality checks.
Finishing: Unloading the finished mesh roll, cutting to required lengths, and inspection.

6. Operation Methods

Pre-Operation:
- Check all safety guards and emergency stop functions.
- Verify oil levels in lubrication points.
- Confirm warp and weft wire installation.
Startup:
- Power on the control system and set production parameters.
- Run the machine at low speed to check for abnormal noise or vibration.
- Gradually increase speed to the production rate.
During Operation:
- Monitor the digital control panel for any alarms.
- Inspect the woven mesh quality regularly.
- Respond immediately to wire breakage alarms.
Shutdown:
- Reduce speed gradually before stopping.
- Clean the machine and record production data.
- Turn off the power supply.

7. Precautions

Safety: Never reach into moving parts during operation; wear protective gloves when handling metal wires.
Maintenance: Perform regular lubrication and component checks to prevent wear and tear.
Tension Control: Incorrect tension will cause uneven mesh or wire breakage; adjust carefully based on wire material.
Environment: Keep the workshop clean and dry to avoid contamination of the metal wires and mesh.
Emergency: If the machine stops due to an alarm, address the root cause before restarting.