1300mm Fully Automatic Wire Mesh Loom Machine with PLC Control System for Precision Weaving
Price:
$5000-50000
MOQ:
1 SET
Delivery Time:
14-21Days
Brand:
APBWR
Product Description
1. Core Features
- Shuttleless Weft Insertion: Adopts straight-line weft feeding without shuttles, ensuring smooth mesh surface and minimal defects.
- Single-Motor Drive: Integrated 2.2kW motor controls all movements for synchronized operation.
- Auto Warp/Weft Compensation: Automatic tension adjustment for warp feeding and mesh take-up.
- Breakage Auto-Stop & Alarm: Halts and alerts immediately if warp/weft wires break, with fault display.
- Wide Wire Adaptability: Compatible with soft ferrous metal, stainless steel, copper, lead wire and organic fibers.
- Compact & Stable Structure: Low center of gravity design reduces vibration and noise (≤75dB).
- Precision Weaving Range:
- Wire diameter: 0.04–0.45mm (plain weave); 0.0063–0.25mm (twill weave)
- Mesh density: 20–260 mesh/inch (plain); up to 600 mesh/inch (twill)
- Weaving width: 1300mm (1.3m)
- Speed: 76–120 RPM (crankshaft speed)
2. Key Advantages
- High Efficiency: 76–120 RPM speed delivers 30–50% higher output than shuttle looms.
- Superior Mesh Quality: Small shedding opening creates flat, bright-spot-free mesh with uniform pore size.
- Cost-Effective: Low energy consumption (2.2kW motor) and minimal maintenance reduce operational costs.
- Easy Operation: User-friendly control panel with CNC options for quick parameter adjustments.
- Long Service Life: Robust steel frame and wear-resistant components ensure 10+ years of reliable use.
- Import Substitution: Matches international standards, replacing expensive imported looms.
3. Applications
Woven mesh from the 130B loom is widely used in:
- Filtration: Oil, chemical, pharmaceutical and food processing filters.
- Industrial Screening: Mining, construction and grain grading sieves.
- Aerospace & Electronics: Precision screens for avionics and electronic components.
- Architecture: Decorative mesh, security screens and facade panels.
- Automotive: Cabin air filters and oil filter screens.
- Agriculture: Crop protection nets and irrigation filters.
4. Technology & Working Principles
Core Technology
- Shuttleless Weft Insertion: Linear weft feeding via rapier or air jet eliminates shuttle-related wear and noise.
- Mechanical shedding: Crankshaft-driven heddle frames create warp openings for weft insertion.
- Auto Tension Control: Spring-loaded tensioners maintain consistent warp/weft tension.
- Breakage Detection: Sensors monitor wire continuity; triggers stop/alarm on breakage.
Working Principle
- Warp Preparation: Vertical warp wires are mounted on a beam and fed through heddle frames.
- Shedding: Heddle frames move up/down to create a triangular opening (shed) between warp wires.
- Weft Insertion: Weft wire is fed horizontally through the shed via shuttleless mechanism.
- Beat-Up: Reed pushes the newly inserted weft tightly against the woven fabric.
- Take-Up: Finished mesh is wound onto a take-up roll at a synchronized speed.
- Continuous Cycle: Process repeats to produce uniform mesh rolls up to 500m long.
5. Production Process
- Wire Selection: Choose suitable material (stainless steel, copper, etc.) and diameter.
- Warping: Wind warp wires onto a beam with uniform tension and spacing.
- Machine Setup:
- Install warp beam and thread wires through heddles and reed.
- Set mesh density, wire tension and weaving speed via control panel.
- Load weft wire spools onto the weft feeder.
- Test Weaving: Run a 1–2m test piece to check mesh uniformity and adjust parameters.
- Mass Production: Start continuous weaving; monitor for wire breaks or defects.
- Quality Inspection: Check mesh size, wire tension and surface finish.
- Cutting & Packaging: Cut mesh to required lengths and roll/pack for delivery.
6. Operation Methods
Pre-Operation
- Check all components for wear or damage; lubricate moving parts.
- Verify wire spools are securely mounted and tensioned correctly.
- Set parameters (mesh count, speed, tension) based on product specifications.
Running Operation
- Start the machine via the main power switch; initiate the weaving cycle.
- Monitor the control panel for fault alerts (wire break, tension error).
- Check mesh quality regularly; adjust tension or speed if needed.
- Refill weft spools and replace warp beams when depleted.
Post-Operation
- Stop the machine and cut power; clean debris from the loom.
- Lubricate bearings, gears and guide rails.
- Record production data (output, defects, maintenance) for tracking.
7. Precautions
Safety
- Operators must wear protective gear (gloves, goggles) to avoid wire cuts.
- Keep hands clear of moving parts (heddles, reed, take-up roll) during operation.
- Never open safety covers while the machine is running.
Maintenance
- Lubricate moving parts daily; replace worn components every 3–6 months.
- Clean wire guides and tensioners weekly to prevent buildup.
- Inspect electrical wiring monthly for damage or loose connections.
Operational
- Avoid over-tightening wires to prevent breakage and machine strain.
- Do not run the machine at maximum speed for extended periods.
- Use only recommended wire materials and diameters to avoid damage.
- Train operators thoroughly before independent use.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Anping Weaver Wire Mesh Equipment Manufacturing Co., Ltd.
Location
NO.28,1st latitude road,East district, industrial Park,Anping
Contact Person
Laura