130D Heavy-Duty Wire Mesh Loom Machine with 1300mm Maximum Width and PLC Touch Screen Control
Price:
Negotiable
MOQ:
1 SET
Delivery Time:
14-21Days
Brand:
APBWR
Product Description
1. Key Features
130D means 1300mm maximum effective weaving width; D stands for heavy-duty reinforced upgraded model.
- Integral thick cast iron frame with enhanced shock resistance, free of deformation under long-time heavy load.
- Dual independent servo motors control warp tension and weft feeding separately with adjustable speeds.
- Full automatic protection system: warp break emergency stop, weft shortage alarm, preset length auto stop.
- PLC touch screen control panel, mesh count and weaving density can be set freely with one click.
- Fully enclosed oil-bath gearbox transmission, low running noise and less abrasion of transmission parts.
- Modular assembly design, wire guide molds can be quickly disassembled and replaced for different wire gauges.
- Automatic edge-correction winding roller, finished mesh rolls are flat and wrinkle-free.
- Wide raw material compatibility: stainless steel wire, galvanized wire, copper wire, aluminum wire and alloy wire.
- Compact layout with reasonable floor space, suitable for medium and large mesh processing workshops.
2. Core Advantages
- High weaving precision, uniform mesh holes, tight wire interweaving without skew mesh or loose edges.
- Stable running speed of 15–35 m/h, 30% higher output than ordinary 130B basic looms.
- Servo driving reduces mechanical friction, extending the service life of wearing parts by over 50%.
- Energy-saving design cuts power consumption by 20% compared with traditional mechanical looms.
- Labor-saving: one operator can supervise 3–5 machines simultaneously; auto alarm stop reduces raw material waste.
- Simple parameter adjustment via touch screen, no complicated mechanical calibration required.
- Thickened cast iron structure ensures a stable service life of 8–10 years.
- Flexible mold switching supports production of various wire diameters to meet diversified orders.
- Burr-free finished mesh with stable structure, high recognition among mesh manufacturers.
- Centralized lubrication system, fewer vulnerable spare parts and low daily maintenance cost.
3. Applications
Woven Mesh Products
- Stainless steel filter mesh: water purification, chemical liquid filtration, food screening mesh
- Galvanized wire mesh: construction anti-crack mesh, poultry breeding cage, farm isolation fence
- Copper wire mesh: electromagnetic shielding mesh, anti-corrosion chemical filter screen
- Aluminum wire mesh: air filter, heat dissipation and architectural decorative metal mesh
- Alloy wire mesh: mining sieve, petroleum industry filter screen
Applicable Industries
Construction, water treatment, chemical processing, electronic manufacturing, agriculture & breeding, environmental protection, machinery dust-proof equipment.
4. Core Technology
- PLC closed-loop servo tension compensation technology: real-time adjustment of warp tension to avoid over-tight or loose wires.
- Hydraulic constant-tension unwinding technology to keep steady tension during high-speed continuous weaving.
- High-sensitivity photoelectric wire-break detection, triggering instant emergency stop once broken wire is detected.
- Digital encoder length counting system, the machine automatically stops when reaching preset mesh roll length.
- Silent oil-bath transmission technology to lower running noise and gear wear.
- Quick-change wire guide mold structure for fast switching between different wire sizes.
- Automatic edge correction winding technology to prevent mesh deviation and edge warping.
- Motor overload power-off protection to avoid machine damage caused by wire jamming.
5. Working Principle
- Warp wires are neatly arranged on the unwinding beam, passing through tension rollers and wire dividing combs to form parallel warp layers.
- The shedding mechanism alternately lifts upper and lower warp wires to form a shuttle gap for weft insertion.
- Servo-driven shuttle delivers single weft wire horizontally through the warp gap at constant speed.
- The reed pushes the newly inserted weft tightly to the woven surface to fix uniform mesh density and hole size.
- Traction rollers pull the formed mesh forward, and the automatic winder rolls mesh neatly.
- Sensors monitor wire breakage, running length and motor load all the time; the machine sends sound-light alarm and stops automatically once abnormalities occur.
- All weaving movements cycle continuously to produce full-width, standard continuous metal mesh rolls.
6. Production Process
- Raw material preparation: straighten metal wires, remove surface rust and oil stains, coil wires into standard spools.
- Warping procedure: arrange warp wires with balanced tension, wind a complete 1300mm-wide warp beam.
- Machine installation and threading: mount the warp beam, thread wires through combs, reeds and harness frames, install matched weft molds according to wire diameter.
- Parameter debugging: set mesh count, weaving speed, warp tension and target roll length on the touch screen; conduct no-load test run to inspect all transmission components.
- Formal weaving production: install weft spools and start automatic weaving; regularly patrol and check mesh flatness.
- Winding and cutting: the machine auto stops at preset length, cut mesh rolls and bind edges to prevent loose wires.
- Inspection & packaging: check mesh uniformity and defects; wrap qualified mesh rolls with waterproof plastic film for storage and delivery.
7. Standard Operation Steps
Before Startup
- Check lubricant level of gearbox and refill oil if insufficient.
- Inspect photoelectric sensors, traction rollers and emergency stop button to ensure normal operation.
- Clean metal wire scraps and dust accumulated inside the loom with brushes and air guns.
Threading & Setup
- Lock the warp beam tightly on the unwinding rack.
- Thread every warp wire separately without crossing; moderately adjust the weft tension spring.
Running Operation
- Power on the control cabinet, input and save all production parameters on the touch screen.
- Use jog mode for low-speed trial weaving; switch to full automatic mode only if no faults are found.
- Adjust warp tension timely if mesh skews; press the stop button first to handle wire break or length completion alarms.
Shutdown Procedures
- Cut finished mesh rolls after completing production.
- Clear internal metal debris, add lubricant to all rotating moving shafts.
- Shut down the touch screen and cut off the main power supply; cover the machine with dust cloth for long idle time.
8. Safety & Maintenance Precautions
Safety Operation Rules
- Operators must wear cut-resistant gloves; loose clothes, scarves and long hair are forbidden near running moving parts.
- Do not place hands or tools close to the moving shuttle, reed and traction rollers during operation.
- Completely cut off the main power supply before replacing molds or clearing wire jams to avoid accidental startup.
- Press the emergency stop button immediately in case of abnormal noise or wire jamming.
- Keep the electric cabinet dry; strictly prohibit splashing water on servo motors and control panels.
- Do not dismantle safety protective covers or modify internal circuits without professional technical guidance.
Periodic Maintenance
- Daily maintenance: clean wire scraps, check abrasion of wire guides, replenish lubricating oil.
- Weekly maintenance: tighten all frame fixing bolts, inspect loose sensor wiring connections.
- Monthly maintenance: replace deteriorated gear oil, adjust motor belt tension, calibrate tension sensors.
- Replace severely worn reeds, shuttle guides and tension springs timely to avoid mass defective mesh.
- Coat transmission parts with anti-rust oil and fully cover the loom if idle more than 7 days.
- Place the loom in a dry workshop without corrosive gas to prevent frame rust and electrical short circuits.
Production Quality Control Reminders
- Replace dedicated matched molds when switching different wire diameters; mixed production without mold replacement is forbidden.
- Keep warp wire tension consistent all the time, uneven tension will cause irregular mesh holes.
- Deal with broken wires immediately to reduce raw material waste.
- Adopt clean raw wires free of rust and oil stains to prevent wire slipping and mesh deformation.
- Avoid long-term over-speed operation, which easily leads to frequent wire breakage and uneven mesh surface.
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Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Anping Weaver Wire Mesh Equipment Manufacturing Co., Ltd.
Location
NO.28,1st latitude road,East district, industrial Park,Anping
Contact Person
Laura