160D Heavy-Duty 1600mm Wire Mesh Loom Machine with PLC Touch Screen and Dual Servo Motor Drive

160D refers to the maximum effective weaving width of 1600mm; D represents upgraded heavy-duty reinforced model.

1. Integrated thickened cast iron frame with excellent shock resistance, no deformation under long-term heavy load operation.
2. Dual independent servo motors separately control warp tension and weft feeding, supporting separate speed regulation.
3. Complete automatic protection system: emergency stop for broken warp wire, weft shortage sound alarm, preset length auto shutdown.
4. PLC touch screen control panel, mesh count and weaving density can be set with one click freely.
5. Fully enclosed oil-bath gear transmission structure, low running noise and less abrasion of transmission components.
6. Modular assembly design, wire guide forming molds can be disassembled and replaced quickly for different wire diameters.
7. Built-in automatic edge correction winding roller, finished mesh rolls are flat without wrinkles.
8. Wide material adaptability: compatible with stainless steel wire, galvanized wire, copper wire, aluminum wire and alloy wire.
9. Wider weaving width than 130D model, compact overall layout to save workshop space.

1. Wider forming width, the output of single mesh roll is increased by 25% compared with 130D loom, greatly lifting overall production capacity.
2. Ultra-high weaving precision, uniform mesh holes, tight wire interweaving without skewed mesh or loose edges.
3. Servo driving reduces mechanical friction, extending the service life of vulnerable spare parts by more than 50%.
4. Optimized energy-saving motor design, power consumption reduced by 20% versus traditional mechanical wire mesh looms.
5. Labor-saving design: one operator can manage 3–5 machines at the same time; auto alarm stop effectively cuts raw material waste.
6. Simple parameter adjustment via touch screen, no complicated mechanical calibration required.
7. Thickened cast iron body ensures stable service life of 8–10 years.
8. Fast mold switching supports flexible production of various wire diameters to satisfy diversified order demands.
9. Burr-free finished mesh with stable structure, widely recognized by mesh processing manufacturers.
10. Centralized lubrication system, few vulnerable accessories and low daily maintenance cost.

• Stainless steel filter mesh: water purification filter, chemical liquid filter, food screening screen
• Galvanized wire mesh: construction anti-crack plaster mesh, poultry breeding cage, farm isolation fence
• Copper wire mesh: electromagnetic shielding mesh, corrosion-resistant chemical filter screen
• Aluminum wire mesh: air filter screen, heat dissipation mesh, architectural decorative metal mesh
• Alloy wire mesh: mining sieve mesh, petroleum industry filter mesh

Construction, water treatment, chemical processing, electronic manufacturing, agriculture & breeding, environmental protection, mechanical dust-proof equipment manufacturing.

1. PLC closed-loop servo tension compensation technology: real-time monitoring and automatic adjustment of warp tension to avoid over-tight or loose wires.
2. Hydraulic constant-tension unwinding technology, maintaining stable warp tension during high-speed continuous weaving.
3. High-sensitivity photoelectric wire break detection technology, triggering emergency stop instantly once broken wire is detected.
4. Digital encoder length counting technology, the machine will stop automatically when reaching preset mesh roll length.
5. Silent oil-bath transmission technology to lower running noise and gear wear.
6. Quick-change wire guide mold structure for rapid switching between different wire gauges.
7. Automatic edge correction winding technology to prevent mesh deviation and edge warping.
8. Motor overload power-off protection technology, avoiding equipment damage caused by wire jamming.

1. Warp wires are neatly arranged on the unwinding beam, passing through tension adjustment rollers and wire dividing combs to form neat parallel warp layers.
2. The shedding mechanism alternately lifts upper and lower warp wires to form a shuttle gap for weft wire passing through.
3. Servo-driven shuttle sends single weft wire horizontally through the warp gap at constant stable speed.
4. The reed pushes the newly inserted weft tightly to the woven mesh surface to fix uniform mesh density and hole size.
5. Traction rollers pull the woven mesh forward, and the automatic winder rolls finished mesh tidily.
6. Multiple sensors monitor wire breakage, running length and motor load throughout operation; the machine will send sound-light alarm and shut down automatically once abnormal conditions occur.
7. All above weaving actions circulate continuously to produce full-width, standard continuous metal mesh rolls.

1. Raw material preparation: straighten metal wires, remove surface rust and oil stains, coil wires into standard spools.
2. Warping procedure: arrange warp wires with balanced tension, wind a complete 1600mm-wide warp beam.
3. Machine installation & threading: mount the warp beam, thread wires through wire combs, reeds and harness frames, install matched weft molds according to wire diameter.
4. Parameter debugging: set mesh count, weaving speed, warp tension and target roll length on touch screen; conduct no-load test run to inspect all transmission parts.
5. Formal weaving production: install weft spools and start automatic weaving; patrol the machine regularly to check mesh flatness.
6. Winding & cutting: the machine stops automatically at preset length, cut mesh rolls and bind edges to prevent loose wires.
7. Inspection & packaging: check mesh uniformity and surface defects; wrap qualified mesh rolls with waterproof plastic film for storage and delivery.

1. Check lubricant level of gearbox, replenish lubricating oil if insufficient.
2. Inspect photoelectric sensors, traction rollers and emergency stop button to ensure normal function.
3. Clean metal wire scraps and dust accumulated inside the loom with brushes and air guns.

1. Lock the warp beam firmly on the unwinding rack.
2. Thread every warp wire separately without crossing; moderately adjust the weft tension spring.

1. Power on the control cabinet, input and save all production parameters on touch screen.
2. Activate jog mode for low-speed trial weaving; switch to full automatic operation only if no faults are found.
3. Adjust warp tension timely if mesh skews; press stop button first to handle wire break or length completion alarms.

1. Cut finished mesh rolls after finishing production tasks.
2. Clear internal metal debris, add lubricant to all rotating moving shafts.
3. Shut down touch screen and cut off main power supply; cover the whole machine with dust cloth for long-term idle storage.

1. Operators must wear cut-resistant gloves; loose clothes, scarves and long hair are forbidden close to running moving parts.
2. Do not place hands or tools near moving shuttle, reed and traction rollers during machine operation.
3. Completely cut off main power supply before replacing molds or clearing wire jams to avoid accidental startup.
4. Press emergency stop button immediately in case of abnormal noise or severe wire jamming.
5. Keep electric cabinet dry; strictly prohibit splashing water on servo motors and control panels.
6. Do not dismantle safety protective covers or modify internal circuits without professional technical guidance.

1. Daily maintenance: clean wire scraps, check abrasion of wire guides, replenish lubricating oil.
2. Weekly maintenance: tighten all frame fixing bolts, inspect loose sensor wiring connections.
3. Monthly maintenance: replace deteriorated gear oil, adjust motor belt tension, calibrate tension sensors.
4. Replace severely worn reeds, shuttle guides and tension springs timely to avoid mass defective mesh products.
5. Coat transmission parts with anti-rust oil and fully cover the loom if idle more than 7 days.
6. Place the loom in dry workshop without corrosive gas to prevent frame rust and electrical short circuits.

1. Replace dedicated matched molds when switching different wire diameters; mixed production without mold replacement is prohibited.
2. Maintain consistent warp wire tension all the time, uneven tension will cause irregular mesh holes.
3. Deal with broken wires immediately to reduce raw material waste.
4. Adopt clean raw wires free of rust and oil stains to prevent wire slipping and mesh deformation.
5. Avoid long-term over-speed operation, which easily leads to frequent wire breakage and uneven mesh surface.