High Output 1300mm Maximum Width Wire Mesh Weaving Loom with Dual Servo Motor Control and PLC Touch Screen
Price:
Negotiable
MOQ:
1 SET
Delivery Time:
14-21Days
Brand:
APBWR
Product Description
1. Key Features
130D refers to a maximum effective weaving width of 1300mm, where D stands for heavy-duty reinforced upgraded model.
- Integrated thick cast iron frame with strong shock resistance, free of deformation under long-term heavy load.
- Dual independent servo motors control warp tension and weft feeding separately with adjustable speed.
- Full intelligent auto-protection system: emergency stop for broken warp wire, weft shortage alarm, preset length auto shutdown and motor overload protection.
- PLC touch screen control panel; mesh count, tension and speed can be set in one click with parameter memory function.
- Fully enclosed oil-bath gearbox, low noise and less abrasion for 24-hour continuous operation.
- Modular wire guide mold design, quick disassembly and replacement to fit thin, medium and thick metal wires.
- Automatic edge-correction winding roller, producing flat and wrinkle-free mesh rolls.
- Wide material compatibility: stainless steel wire, galvanized wire, copper wire, aluminum wire and alloy wire are all available.
- Compact layout with small floor space, suitable for medium and small mesh processing factories.
2. Core Advantages
- Stable weaving speed of 15–35 m/h, 30% higher output than standard 130B economical looms.
- Ultra-precise weaving with uniform mesh holes, tight interlaced wires without skewed mesh or loose edges.
- Servo drive reduces mechanical friction, extending the service life of wearing parts by over 50%.
- Energy-saving design cuts power consumption by 20% compared with traditional mechanical looms.
- Labor-saving: one operator can manage 3–5 machines at the same time; auto alarm stop reduces raw material waste.
- Visual touch screen parameter setting, no complicated mechanical calibration required.
- Thickened cast iron structure guarantees a stable service life of 8–10 years.
- Fast mold switching supports flexible production of various wire diameters for diversified orders.
- Finished mesh has smooth surface without burrs, widely recognized by mesh manufacturers.
- Centralized lubrication system, few vulnerable spare parts and low daily maintenance cost.
3. Applications
Woven Mesh Products
- Stainless steel filter mesh: water purification filter, chemical liquid separation screen, food grading sieve
- Galvanized wire mesh: construction anti-crack plaster net, farm fence, poultry breeding cage mesh
- Copper wire mesh: electromagnetic shielding mesh, anti-corrosion chemical filter screen
- Aluminum wire mesh: air filter screen, heat dissipation mesh, architectural decorative metal mesh
- Alloy wire mesh: mining sieve mesh, petroleum pipeline filter mesh
Applicable Industries
Construction engineering, water treatment, chemical processing, agriculture & breeding, electronic manufacturing, environmental protection, machinery dust-proof equipment, architectural decoration.
4. Core Technology
- PLC closed-loop servo tension compensation technology, real-time adjustment to keep warp tension consistent.
- Hydraulic constant-tension unwinding technology to stabilize wire tension during high-speed continuous weaving.
- High-sensitivity photoelectric wire-break detection, triggering instant emergency stop once any wire snaps.
- High-precision encoder digital length counting, auto shutdown when reaching preset roll length.
- Silent oil-bath transmission technology to lower running noise and gear abrasion.
- Quick-disassemble wire guide mold structure for fast switch of different wire gauges.
- Automatic edge correction winding technology to prevent mesh deviation and edge warping.
- Multi-stage motor overload power-off protection to avoid equipment damage caused by wire jamming.
5. Working Principle
- Warp wires are neatly mounted on the unwinding beam, passing through tension rollers and wire combs to form neat parallel warp layers of 1300mm width.
- The shedding mechanism lifts upper and lower warp wires alternately to form a shuttle gap for weft penetration.
- Servo-driven shuttle delivers single weft wire horizontally through the warp gap at constant adjustable speed.
- The steel reed pushes the new weft tightly to the woven surface to fix uniform mesh density and hole size.
- Traction rollers pull the woven mesh forward, and the auto deviation-correction winder rolls finished mesh tidily.
- Multiple sensors monitor wire breakage, running length, motor load and tension fluctuation; the machine will send sound-light alarm and stop automatically once abnormalities occur.
- The above weaving procedures circulate continuously to produce standard continuous metal mesh rolls.
6. Production Process
- Raw material preparation: straighten metal wires, remove surface rust, oil and oxide stains, coil wires into standard spools.
- Warping procedure: arrange warp wires with balanced tension, wind a complete 1300mm-wide warp beam.
- Machine threading and assembly: install warp beam, thread wires through combs, reeds and harness frames, install matched wire guide molds according to wire diameter.
- Parameter debugging: set mesh count, weaving speed, warp tension and target roll length on touch screen; conduct no-load test run to check all transmission components.
- Formal weaving production: mount weft spools and start automatic continuous production; inspect mesh flatness regularly.
- Winding & cutting: the machine auto stops at preset length, cut mesh rolls and bind edges to avoid loose wires.
- Inspection & packaging: check mesh uniformity and surface defects; wrap qualified mesh rolls with waterproof plastic film for delivery.
7. Standard Operation Methods
Before Startup
- Check lubricant level of gearbox and centralized lubrication system, replenish oil if insufficient.
- Inspect photoelectric sensors, traction rollers and emergency stop button for normal operation.
- Clean metal wire scraps and dust inside the loom with brushes and air guns.
Threading & Setup
- Lock the warp beam firmly on the unwinding rack and fasten all safety buckles.
- Thread each warp wire separately without crossing; adjust weft tension spring moderately based on wire thickness.
Running Operation
- Switch on the main power of control cabinet, input and save production parameters on touch screen.
- Activate jog low-speed trial weaving; switch to full automatic mode only after confirming no faults.
- Adjust warp tension timely if mesh skews; press stop button first to handle wire break or full-length alarm.
Shutdown Procedures
- Stop the machine and cut finished mesh rolls after finishing production batches.
- Clear internal metal debris thoroughly, inject lubricant into all rotating shafts and gears.
- Shut down touch screen and cut off total power supply; cover the loom with dust cloth for long idle time.
8. Safety & Maintenance Precautions
Safety Operation Rules
- Operators must wear cut-resistant gloves; loose overalls, scarves and long hair are forbidden near moving components.
- Do not place hands or tools close to high-speed shuttle, steel reed and traction rollers during operation.
- Cut off total power completely before replacing molds or clearing wire jams to prevent accidental startup.
- Press emergency stop button immediately when abnormal vibration, loud noise or severe wire jamming appears.
- Keep electric cabinet dry; splashing water or cleaning liquid on servo motors and touch screen is prohibited.
- Do not remove safety protective covers or refit internal circuits without professional technical guidance.
Periodic Maintenance Requirements
- Daily maintenance: clean wire scraps, check abrasion of wire guides, replenish lubricating oil.
- Weekly maintenance: tighten all frame fixing bolts, inspect loose sensor wiring and roller bearings.
- Monthly maintenance: replace deteriorated gear oil, adjust servo motor belt tension, calibrate tension sensors.
- Replace severely worn reeds, shuttle guides and tension springs timely to avoid mass defective mesh.
- Coat transmission parts with anti-rust grease and fully cover the loom if idle more than 7 days.
- Place the machine in dry, ventilated workshops without corrosive gas to avoid rust and circuit short circuits.
Production Quality Control Reminders
- Replace matched dedicated molds when switching different wire diameters; mixed weaving without mold replacement is forbidden.
- Keep full-width warp tension consistent; uneven tension will cause irregular mesh holes and distorted mesh.
- Deal with broken wires instantly to reduce raw material waste.
- Adopt clean wires free of rust, oxide or oil contamination to prevent wire slipping and mesh deformation.
- Long-term over-speed operation is forbidden, which leads to frequent wire breakage and uneven mesh surface.
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Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Anping Weaver Wire Mesh Equipment Manufacturing Co., Ltd.
Location
NO.28,1st latitude road,East district, industrial Park,Anping
Contact Person
Laura