China 1.3m Heavy Duty Automatic Wire Weaving Machine With PLC Intelligent Control And Servo Motor Drive for sale

1.3m Heavy Duty Automatic Wire Weaving Machine With PLC Intelligent Control And Servo Motor Drive

Name: 1.3m Heavy Duty Automatic Wire Weaving Machine With PLC Intelligent Control And Servo Motor Drive
Brand: Anping Weaver Wire Mesh Equipment Manufacturing Co., Ltd.

Price Negotiable

Price: Negotiable

MOQ: 1 SET

Delivery Time: 14-21days

Brand: APBWR

Product Description

1. Main Features

Reinforced thick cast iron base frame with upgraded shock-absorbing structure, stable operation under long-hour continuous weaving.
Wider effective weaving width than standard 130B model, capable of producing broader wire mesh rolls to boost single batch output.
Advanced VFD variable frequency speed control, adjustable weaving speed from 18 to 62 picks per minute.
Dual mechanical & photoelectric broken-wire automatic stop system; the machine halts instantly once warp or weft wire breaks to reduce defective mesh.
High-precision PID closed-loop warp tension control system, compatible wire diameter range: 0.3–2.3 mm.
Standard double warp beam configuration for uninterrupted production, cutting downtime for wire refilling.
Key wearable parts (shuttle, reed, crankshaft, connecting rod) adopt alloy steel quenching heat treatment for excellent abrasion resistance.
Modular split assembly design, easy to disassemble, maintain and replace spare parts without special tools.
Independent constant-traction winding unit, ensuring flat, wrinkle-free rolled wire mesh with uniform tightness.
Digital display control panel with intuitive operation, convenient parameter adjustment for different mesh specifications.

2. Core Advantages

Higher productivity: Hourly output increases by about 35% compared with 130B loom, greatly shortening production cycles for bulk orders.
Low raw material loss: Stable constant tension control limits wire breakage rate below 1%, effectively saving metal wire costs.
Excellent finished mesh quality: Uniform mesh aperture, smooth surface and consistent weaving density, fully meeting export inspection standards.
Energy-saving frequency conversion motor, reducing standby power consumption by roughly 28% versus traditional fixed-speed looms.
Labor cost reduction: One skilled operator can monitor 3–5 machines simultaneously to cut manual investment.
Wide raw material compatibility: Suitable for galvanized iron wire, black annealed wire, stainless steel wire, PVC coated wire and copper wire.
Long service life: Thickened load-bearing structural components; normal service life exceeds 9 years with standardized daily maintenance.
Balanced cost and performance, ideal for medium-sized wire mesh manufacturers focusing on medium-wide mesh mass production.

3. Applications of Finished Wire Mesh

Construction industry: Wall anti-crack plaster mesh, concrete reinforcement mesh, exterior wall thermal insulation mesh.
Agriculture & breeding: Orchard protective net, chicken coop mesh, livestock breeding fence, farm separation net.
Mining, chemical & filtration sectors: Mineral particle screening mesh, industrial liquid filter mesh, anti-corrosion separation mesh for chemical processing.
Daily hardware & metal crafts: Anti-insect window screen, barbecue wire net, decorative woven metal mesh.
Municipal infrastructure: Road isolation guard net, slope anti-erosion mesh, warehouse storage partition mesh.

4. Core Supporting Technologies

VFD variable frequency speed regulation technology, flexibly matching running speed based on wire hardness and mesh density requirements.
PID closed-loop real-time automatic tension control technology to dynamically balance warp wire tightness.
Dual-mode photoelectric + mechanical broken-wire detection technology for fast fault protection and auto shutdown.
High-precision CNC machining technology for frame and transmission components to guarantee assembly accuracy and stable operation.
Alloy steel surface quenching heat treatment technology to extend the service life of vulnerable accessories.
Constant-traction automatic winding technology to ensure neat rolling of medium-wide wire mesh rolls.

5. Working Principle

Warp unwinding: Multiple groups of warp wire are released from double warp beams and neatly threaded through heald frames and reed to form ordered warp layers.
Shed forming: Driven by crank-link transmission structure, heald frames reciprocate up and down alternately to form a gap (shed) between upper and lower warp wires.
Weft insertion: The shuttle loaded with weft wire slides horizontally through the shed to complete one weft wire penetration.
Beating-up: The reed moves forward tightly to compact the newly inserted weft wire and fix the standard mesh aperture size.
Constant-traction winding: The woven wire mesh is evenly rolled onto the take-up roller under stable traction. The above cycle repeats continuously to form complete mesh rolls.

6. Complete Wire Mesh Production Process

Raw material incoming inspection: Test wire diameter, surface coating and tensile strength; eliminate brittle, cracked and unqualified metal wire.
Warp beam winding: Wind qualified warp wire onto warp beams neatly without overlapping or tangling.
Machine threading: Pass each warp wire through heald eyes and reed gaps strictly according to customized mesh hole parameters.
Shuttle bobbin loading: Wind weft wire on small bobbins and install bobbins inside the loom shuttle.
Parameter setting: Adjust weaving speed, warp tension and mesh width on the digital control panel.
Trial weaving: Produce a short test mesh to inspect aperture uniformity; adjust tension or speed if defective mesh occurs.
Mass automatic production: Start continuous automatic weaving; the machine automatically winds finished mesh into standard rolls.
Post-processing: Cut mesh rolls to required length, conduct full surface quality inspection, then pack and store finished goods.

7. Standard Operation Procedures

Pre-operation Preparation

Clean dust and residual broken wires on the machine body; check lubricant level of crankshaft, bearings and gears, replenish grease when insufficient.
Inspect all electric circuits, emergency stop button and broken-wire sensors to confirm normal operation.
Install warp beams and shuttle bobbins firmly, adjust initial warp tension to standard technical parameters.

Running Operation

Switch on the power of electric control cabinet and set target production parameters on the operation screen.
Jog the machine at low speed to test mechanical movement; stop operation and troubleshoot if jamming or abnormal noise appears.
Switch to automatic mode for formal weaving; patrol machine operating status every 30 minutes.
Pause the machine to replace weft bobbins once the wire inside shuttle is exhausted.

Post-shutdown Steps

Stop automatic running after finishing a complete mesh roll and cut off the woven mesh tidily.
Disconnect the main power supply, clean waste wires and debris inside the loom, and lubricate all moving parts for the next production shift.

8. Safety & Maintenance Precautions

Safety Operation Rules

Operators must wear close-fitting work clothes; long hair must be covered with hairnets to avoid winding into rotating moving parts.
Strictly forbid putting hands into shuttle running zone, heald frame and beating reed while the machine is powered on.
Press the emergency stop button immediately when jamming, abnormal noise or wire winding failure happens; maintenance work can only be carried out after full machine stop.
Only professional maintenance technicians are allowed to open the electric control cabinet; random modification of internal circuits is prohibited.

Daily Maintenance Notes

Lubricate all rotating bearings daily; implement full inspection of transmission components every week.
Clean photoelectric sensors regularly to prevent dust from causing auto-stop system malfunctions.
Do not process metal wire beyond the machine’s rated diameter range to avoid equipment overload damage.
Keep the workshop dry and ventilated to prevent damp-induced short circuit of electrical components.
Conduct comprehensive machine overhaul every 3–6 months, replace severely worn shuttles, reeds and other vulnerable spare parts in a timely manner.