Silicone Wire Extrusion Line with φ6mm-φ24mm Finished Outer Diameter and 80m/min Design Speed
There are several critical elements to consider when designing an extrusion line, as each component impacts the final product quality. Feeding, tensioning, extruding, and cooling stages require careful engineering to produce evenly coated, defect-free spools of perfectly insulated wire. Additionally, engineers must account for wire inspection during production and various processes for marking, printing, or color coating.
Silicone rubber cable offers exceptional characteristics including high temperature resistance, cold resistance, acid and alkali resistance, corrosion gas resistance, and waterproof properties. The cable structure remains flexible for easy installation, with stable electrical performance in extreme temperature environments (-60℃ to 180℃). Outstanding anti-aging performance ensures long service life, making it widely used in metallurgy, power generation, petrochemical, electronics, and automotive manufacturing industries.
- Primarily used for extrusion production of various high-temperature silicone wires, cables, and silicone pipes
- Advanced KB 2.0 intelligent control system
- 19-inch industrial control screen with S7-1200PLC
- Comprehensive online detection instruments for automated process control
- Conductor preheating and head vacuuming systems
- Three-stage infrared heating for rapid shaping
- Post-air heating uniformity and automatic vulcanization furnace lifting
- Process quality assurance preventing air pockets in silicone rubber cable extrusion
- Eliminates sulfur deficiency during startup and shutdown operations
- Comprehensive process formula management for product consistency
- Standardized production management minimizing human dependency
| Parameter | EXT65 | EXT90 | EXT120 |
|---|---|---|---|
| Conductor Specification | 0.35-10mm² | 16-120mm² | 35-400mm² |
| Inlet Specification | Φ0.6-Φ6mm | Φ5-Φ15mm | Φ8-Φ26mm |
| Finished Outer Diameter | Φ1.3-Φ8mm | Φ6-Φ18mm | φ9-φ28mm |
| Screw Speed (rpm) | 50 | 40 | 40 |
| Aspect Ratio (L/D) | 12:1 | ||
| Drive Power (kW AC) | 15 | 18.5 | 30 |
| Insulation Material | Silicone Rubber | ||
| Extrusion Volume | 100kg/h | 280kg/h | 400kg/h |
| Maximum Line Speed | 100 m/min | 60 m/min | 40 m/min |
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