Automotive Wire High Speed Extrusion Production Line 1500m/min with 0.22-6mm² Conductor Range and 100-800kg/h Output
Price:
Negotiable
MOQ:
1
Delivery Time:
Negotiable
Brand:
Kunbo
Product Description
High-Speed Automotive Wire Extrusion Production Line
This advanced 1500m/min extrusion production line is engineered for high-volume manufacturing of automotive wires and cables, delivering continuous insulation coating for copper and aluminum conductors with exceptional precision and efficiency.
Production Process Overview
- Material Loading: Precise measurement and loading of raw materials in pellet or powder form
- Melting and Mixing: Controlled heating and homogenization in extruder barrel
- Extrusion Through Die: Precision shaping of cable form with exact dimensional control
- Cooling and Solidification: Rapid cooling system to maintain shape and prevent defects
- Pulling and Inspection: Continuous monitoring for surface defects and dimensional consistency
- Winding and Packaging: Automated spooling with quality testing and packaging
Technical Specifications
Standard Series Specifications
| Screw Specification (mm) | Φ50 | Φ70 | Φ80 | Φ90 | Φ100 | Φ120 | Φ150 |
|---|---|---|---|---|---|---|---|
| Maximum Screw Speed (rpm) | 120 | 120 | 110 | 90 | 80 | 70 | 60 |
| PVC Output (kg/h) | 100 | 180 | 280 | 360 | 430 | 500 | 800 |
| PE Output (kg/h) | 50 | 90 | 140 | 180 | 200 | 280 | 400 |
| PP Output (kg/h) | 40 | 90 | 110 | 140 | - | - | - |
| Drive Power (kW AC) | 22 | 45 | 55 | 75 | 90 | 132 | 160 |
| Temperature Control Zones | 4 | 4 | 5 | 5 | 6 | 7 | 8 |
Compact Series Specifications
| Screw Specification (mm) | φ35 | φ40 | φ50 | φ65 |
|---|---|---|---|---|
| Mechanical Type | Reclining/Horizontal | Reclining/Horizontal | Horizontal | Horizontal |
| Maximum Screw Speed (rpm) | 60/120 | 60/120 | 120 | 110 |
| PVC Output (kg/h) | 20/30 | 20/35 | 100 | 160 |
| PE Output (kg/h) | 10/25 | 14/30 | 50 | 75 |
| PP Output (kg/h) | 14/25 | 16/30 | 40 | 80 |
| Drive Power (kW AC) | 5.5/11 | 5.5/15 | 22 | 45 |
| Temperature Control Zones | 3 | 3 | 4 | 4 |
Key Performance Parameters
- Screw Aspect Ratio: (24-26):1
- Suitable Conductor Range: 0.22mm² - 6mm²
- Finished Outer Diameter: φ1.2mm - φ5mm
- Maximum Line Speed: KPS take-up 1500m/min, Double-head coiling 1000m/min, Double-reel semi-automatic 1000m/min
Applications & Compatibility
This production line supports single-color, single-color strip, double-color strip, and full-cover extrusion processes using thermoplastic insulation materials including PVC, PP, PE, XLPE, and low-smoke halogen-free compounds. The system meets German, Japanese, Korean, and Italian automotive wire insulation extrusion standards.
Compatible with KPS cone-shaped reel fully automatic wire take-up machines, double-head coiling machines, and double-reel semi-automatic wire take-up machines for complete production integration.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Changzhou Kunbo Electromechanical Technology Co., Ltd.
Location
N0.106 Dongbaiyang,Shijia Lane Village,Zhenglu Town,Tianning District,Changzhou City
Contact Person
Shi