Automotive Wire High Speed Extrusion Production Line 1500m/min for 0.22-6mm² Conductors
This advanced extrusion production line delivers exceptional performance for automotive wire manufacturing, achieving speeds up to 1500m/min while maintaining precision and quality throughout the insulation coating process.
The automated system enables continuous insulation coating of metal conductors (copper/aluminum) through a comprehensive extrusion process:
- Raw Material Preparation: High-purity copper conductors and specialized polymers (PVC, PE, XLPE, PP, low-smoke halogen-free)
- Feeding System: Precision-controlled hopper ensures consistent material flow
- Extruder Machine: Features rotating screw, heated barrel, and precision die for optimal shaping
- Cooling System: Rapid solidification using water baths or air cooling
- Pulling & Winding: Capstan-controlled tension with multiple take-up options
| Screw Specification (mm) | Max Screw Speed (rpm) | PVC Output (kg/h) | PE Output (kg/h) | PP Output (kg/h) | Drive Power (kW AC) | Temperature Zones |
|---|---|---|---|---|---|---|
| Φ50 | 120 | 100 | 50 | 40 | 22 | 4 |
| Φ70 | 120 | 180 | 90 | 90 | 45 | 4 |
| Φ80 | 110 | 280 | 140 | 110 | 55 | 5 |
| Φ90 | 90 | 360 | 180 | 140 | 75 | 5 |
| Φ100 | 80 | 430 | 200 | - | 90 | 6 |
| Φ120 | 70 | 500 | 280 | - | 132 | 7 |
| Φ150 | 60 | 800 | 400 | - | 160 | 8 |
| Screw (mm) | Mechanical Type | Max Speed (rpm) | PVC Output (kg/h) | PE Output (kg/h) | PP Output (kg/h) | Drive Power (kW AC) | Temperature Zones |
|---|---|---|---|---|---|---|---|
| φ35 | Reclining/Horizontal | 60/120 | 20/30 | 10/25 | 14/25 | 5.5/11 | 3 |
| φ40 | Reclining/Horizontal | 60/120 | 20/35 | 14/30 | 16/30 | 5.5/15 | 3 |
| φ50 | Horizontal | 120 | 100 | 50 | 40 | 22 | 4 |
| φ65 | Horizontal | 110 | 160 | 75 | 80 | 45 | 4 |
This production line supports various extrusion configurations including single-color, single-color strip, double-color strip, and full-cover extrusion. It processes thermoplastic insulation materials such as PVC, PP, PE, XLPE, and low-smoke halogen-free compounds, meeting international automotive wire standards including German, Japanese, Korean, and Italian specifications.
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- Double-Head Coiling Machine: Maximum speed of 1000m/min
- Double-Reel Semi-Automatic: Maximum speed of 1000m/min
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