1500m/min High-Speed Automotive Wire Extrusion Machine for 1.2mm-5mm Outer Diameter with Multiple Screw Options
- Maximum line speed: 1500 m/min with KPS take-up system
- Double-head coiling machine: 1000 m/min
- Double-reel semi-automatic take-up: 1000 m/min
- Finished outer diameter range: φ1.2mm - φ5mm
- Suitable conductor cross-section: 0.22mm² - 6mm²
This automated production line is specifically designed for manufacturing automotive wires and cables, enabling continuous insulation coating of metal conductors (copper/aluminum). The system supports various thermoplastic insulation materials including PVC, PP, PE, XLPE, and low-smoke halogen-free compounds.
- Single-color extrusion
- Single-color strip extrusion
- Double-color strip extrusion
- Full-cover extrusion
Compatible with German, Japanese, Korean, Italian and other automotive wire insulation standards.
| Screw Specification (mm) | Φ50 | Φ70 | Φ80 | Φ90 | Φ100 | Φ120 | Φ150 |
|---|---|---|---|---|---|---|---|
| Maximum Screw Speed (rpm) | 120 | 120 | 110 | 90 | 80 | 70 | 60 |
| PVC Output (kg/h) | 100 | 180 | 280 | 360 | 430 | 500 | 800 |
| PE Output (kg/h) | 50 | 90 | 140 | 180 | 200 | 280 | 400 |
| PP Output (kg/h) | 40 | 90 | 110 | 140 | - | - | - |
| Drive Power (kW AC) | 22 | 45 | 55 | 75 | 90 | 132 | 160 |
| Temperature Control Zones | 4 | 4 | 5 | 5 | 6 | 7 | 8 |
| Screw Specification (mm) | φ35 | φ40 | φ50 | φ65 |
|---|---|---|---|---|
| Mechanical Type | Reclining/Horizontal | Reclining/Horizontal | Horizontal | Horizontal |
| Maximum Screw Speed (rpm) | 60/120 | 60/120 | 120 | 110 |
| PVC Output (kg/h) | 20/30 | 20/35 | 100 | 160 |
| PE Output (kg/h) | 10/25 | 14/30 | 50 | 75 |
| PP Output (kg/h) | 14/25 | 16/30 | 40 | 80 |
| Drive Power (kW AC) | 5.5/11 | 5.5/15 | 22 | 45 |
| Temperature Control Zones | 3 | 3 | 4 | 4 |
The production line can be integrated with various take-up systems including KPS cone-shaped reel fully automatic wire taking-up machines, double-head coiling machines, and double-reel semi-automatic wire taking-up machines for complete automation from extrusion to packaging.
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