Automotive Wire High Speed Extrusion Production Line 1500m/min

Cosists of cable extrusion line:

Pay off unit: Pay off the wires to be extruded, two types pay off machine could be optional: active type or passive type.
Extruder: The heart of the line, where raw materials such as PVC, PE, XLPE, or other polymers are melted and mixed to form a homogeneous molten mass.
Crosshead or Die: The tooling that shapes and forms the molten material around the conductor or core wire to create the desired cable shape and thickness.
Cooling and Sizing Equipment: After extrusion, the cable passes through a cooling zone to solidify the insulation and maintain its shape. Sizing tools ensure the cable diameter remains within specified tolerances.
Take-up Unit: Pulls the extruded cable at a controlled speed, winding it onto reels or spools for further processing or packaging.
Control and Monitoring Systems: Includes sensors, gauges, and software that monitor and control parameters such as temperature, pressure, line speed, and diameter to ensure consistent quality.

Auxiliary Equipment: This includes devices for material handling, pre-heating, cooling, and other processes that support the extrusion operation.

The automated production line is specially used for the manufacturing of wires and cables, which can realize the continuous insulation coating of metal conductors (copper/aluminum). The winding and packaging can be matched with KPS cone-shaped reel fully automatic wire taking-up machine, double-head coiling machine, double-reel semi-automatic wire taking-up machine, etc.

 Application

The production line is suitable for single-color, single-color strip, double-color strip, and full-cover extrusion of thermoplastic insulation materials such as PVC, PP, PE, XLPE, and low-smoke halogen-free, meeting the German, Japanese, Korean, Italian and other series of automotive wire insulation extrusion.

Suitable conductor:0.22mm²--6mm²;

Finished outer diameter: φ1.2mm-φ5mm;

Line speed: KPS take-up Max1500m/min;

Double-head coiling machine: Max1000m/min;

Double-reel semi-automatic take-up: Max1000m/min;

Specification