Automotive Wire High Speed Extrusion Production Line 1500m/min for 0.22-6mm² Conductors with φ50-150mm Screw Sizes
Price:
Negotiable
MOQ:
1
Delivery Time:
Negotiable
Brand:
Kunbo
Product Description
Automotive Wire High Speed Extrusion Production Line
This advanced extrusion production line is engineered for high-speed manufacturing of automotive wires, achieving line speeds up to 1500m/min. The system enables continuous insulation coating of metal conductors (copper/aluminum) through precision extrusion technology.
Key Performance Specifications
Conductor Range
0.22mm² - 6mm²
Finished Outer Diameter
φ1.2mm - φ5mm
Maximum Line Speed
1500m/min (KPS take-up)
Production Capabilities
Extrusion Process
The system utilizes both hot and cold extrusion processes to create objects with fixed cross-sectional profiles. Molten plastic is precisely applied to the entire wire circumference, ensuring optimal adhesion to the conductor structure.
Material Compatibility
- Single-color, single-color strip, double-color strip, and full-cover extrusion
- Thermoplastic insulation materials: PVC, PP, PE, XLPE, low-smoke halogen-free
- Complies with German, Japanese, Korean, Italian automotive wire standards
Technical Specifications
Primary Extruder Specifications
| Screw Specification (mm) | Φ50 | Φ70 | Φ80 | Φ90 | Φ100 | Φ120 | Φ150 |
|---|---|---|---|---|---|---|---|
| Maximum Screw Speed (rpm) | 120 | 120 | 110 | 90 | 80 | 70 | 60 |
| PVC Output (kg/h) | 100 | 180 | 280 | 360 | 430 | 500 | 800 |
| PE Output (kg/h) | 50 | 90 | 140 | 180 | 200 | 280 | 400 |
| PP Output (kg/h) | 40 | 90 | 110 | 140 | - | - | - |
| Drive Power (kW AC) | 22 | 45 | 55 | 75 | 90 | 132 | 160 |
| Temperature Control Zones | 4 | 4 | 5 | 5 | 6 | 7 | 8 |
Secondary Extruder Specifications
| Screw Specification (mm) | φ35 | φ40 | φ50 | φ65 |
|---|---|---|---|---|
| Mechanical Type | Reclining/Horizontal | Reclining/Horizontal | Horizontal | Horizontal |
| Maximum Screw Speed (rpm) | 60/120 | 60/120 | 120 | 110 |
| PVC Output (kg/h) | 20/30 | 20/35 | 100 | 160 |
| PE Output (kg/h) | 10/25 | 14/30 | 50 | 75 |
| PP Output (kg/h) | 14/25 | 16/30 | 40 | 80 |
| Drive Power (kW AC) | 5.5/11 | 5.5/15 | 22 | 45 |
| Temperature Control Zones | 3 | 3 | 4 | 4 |
System Integration
The automated production line supports integration with various take-up systems including:
- KPS cone-shaped reel fully automatic wire taking-up machine (Max 1500m/min)
- Double-head coiling machine (Max 1000m/min)
- Double-reel semi-automatic wire taking-up machine (Max 1000m/min)
All systems feature a consistent aspect ratio of (24-26):1 for optimal extrusion performance and material consistency.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Changzhou Kunbo Electromechanical Technology Co., Ltd.
Location
N0.106 Dongbaiyang,Shijia Lane Village,Zhenglu Town,Tianning District,Changzhou City
Contact Person
Shi