Automotive Wire High Speed Extrusion Production Line 1500m/min for 0.22-6mm² Conductors with PVC/PE/PP Output
Price:
Negotiable
MOQ:
1
Delivery Time:
Negotiable
Brand:
Kunbo
Product Description
Automotive Wire High Speed Extrusion Production Line
This advanced extrusion production line delivers exceptional wire coating quality at speeds up to 1500m/min. The system provides comprehensive monitoring and control of critical parameters including pressures, die quality, operating conditions, and material in-feed to ensure consistent, high-quality output.
Quality Control & Defect Prevention
The system identifies and addresses various extrusion defects that can impact product quality, including rough surfaces, thickness variations, uneven wall thickness, diameter variations, and centering problems. Advanced monitoring prevents issues caused by single sources or cumulative factors throughout the processing stages.
Applications & Compatibility
Designed for automotive wire manufacturing, this production line supports single-color, single-color strip, double-color strip, and full-cover extrusion of thermoplastic insulation materials including PVC, PP, PE, XLPE, and low-smoke halogen-free compounds. Meets German, Japanese, Korean, and Italian automotive wire insulation standards.
Key Specifications
- Suitable conductor range: 0.22mm² - 6mm²
- Finished outer diameter: φ1.2mm - φ5mm
- Maximum line speed: 1500m/min (KPS take-up)
- Double-head coiling machine: 1000m/min
- Double-reel semi-automatic take-up: 1000m/min
Extruder Performance Specifications
| Screw Specification (mm) | Φ50 | Φ70 | Φ80 | Φ90 | Φ100 | Φ120 | Φ150 |
|---|---|---|---|---|---|---|---|
| Maximum Screw Speed (rpm) | 120 | 120 | 110 | 90 | 80 | 70 | 60 |
| PVC Output (kg/h) | 100 | 180 | 280 | 360 | 430 | 500 | 800 |
| PE Output (kg/h) | 50 | 90 | 140 | 180 | 200 | 280 | 400 |
| PP Output (kg/h) | 40 | 90 | 110 | 140 | - | - | - |
| Drive Power (kW AC) | 22 | 45 | 55 | 75 | 90 | 132 | 160 |
| Temperature Control Zones | 4 | 4 | 5 | 5 | 6 | 7 | 8 |
Aspect Ratio (L/D): (24-26):1
Additional Extruder Models
| Screw Specification (mm) | φ35 | φ40 | φ50 | φ65 |
|---|---|---|---|---|
| Mechanical Type | Reclining/Horizontal | Reclining/Horizontal | Horizontal | Horizontal |
| Maximum Screw Speed (rpm) | 60/120 | 60/120 | 120 | 110 |
| PVC Output (kg/h) | 20/30 | 20/35 | 100 | 160 |
| PE Output (kg/h) | 10/25 | 14/30 | 50 | 75 |
| PP Output (kg/h) | 14/25 | 16/30 | 40 | 80 |
| Drive Power (kW AC) | 5.5/11 | 5.5/15 | 22 | 45 |
| Temperature Control Zones | 3 | 3 | 4 | 4 |
System Integration
The automated production line enables continuous insulation coating of metal conductors (copper/aluminum) and can be integrated with KPS cone-shaped reel fully automatic wire taking-up machines, double-head coiling machines, and double-reel semi-automatic wire taking-up machines for complete winding and packaging solutions.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Changzhou Kunbo Electromechanical Technology Co., Ltd.
Location
N0.106 Dongbaiyang,Shijia Lane Village,Zhenglu Town,Tianning District,Changzhou City
Contact Person
Shi