High-Speed 1300 m/min Automotive Wire Extrusion Production Line with Automatic Reel Changing for PVC and TPE Insulated Wires
This high-speed automotive wire extrusion line is engineered for high-efficiency production of PVC and TPE insulated automotive wires, supporting single-color, single-stripe, and double-stripe extrusion applications. The system integrates advanced automation technology with an intelligent control system to deliver precise process control, stable outer diameter, and superior insulation quality.
Equipped with an automatic reel/spool changing unit, the line minimizes operator intervention and reduces production downtime. With a maximum designed line speed of 1300 m/min, this extrusion system provides excellent productivity, continuous high-speed operation, and reliable performance, making it ideal for large-scale automotive wire manufacturing.
| Model | EXT-Φ50+Φ35 | EXT-Φ65+Φ35 | EXT-Φ80+Φ50 | EXT-Φ90+Φ50 |
|---|---|---|---|---|
| Release wire type | Active wire release/swinging bucket wire release | Active wire release/swinging bucket wire release | Active wire release/swinging bucket wire release | Active wire release/swinging bucket wire release |
| Wire reel (mm) | Φ500-Φ630 | Φ500-Φ630 | Φ500-Φ630 | Φ500-Φ630 |
| Screw diameter (mm) | EXT1-Φ50 / EXT2-Φ35 | EXT1-Φ70 / EXT2-Φ40 | EXT1-Φ80 / EXT2-Φ50 | EXT1-Φ90 / EXT2-Φ50 |
| Screw L/D ratio | 26:1 | 26:1 | 26:1 | 26:1 |
| Bold speed (rpm) | EXT1=120 / EXT2=120 | EXT1=120 / EXT2=120 | EXT1=110 / EXT2=120 | EXT1=90 / EXT2=120 |
| Extrusion output (kg/h) PVC | EXT1=100 / EXT2=30 | EXT1=180 / EXT2=35 | EXT1=280 / EXT2=100 | EXT1=360 / EXT2=100 |
| Mainframe power (kw) | EXT1=22 / EXT2=11 | EXT1=45 / EXT2=15 | EXT1=55 / EXT2=22 | EXT1=75 / EXT2=22 |
| Outer diameter of conductor (mm) | Φ0.6-Φ4.0 | Φ0.6-Φ4.0 | Φ0.6-Φ4.0 | Φ0.6-Φ4.0 |
| Production line diameter (mm) | Φ1.2-Φ6.0 | Φ1.2-Φ6.0 | Φ1.2-Φ6.0 | Φ1.2-Φ6.0 |
| Cooling device | Single layer spray water tank/double-layer water tank | Single layer spray water tank and multi channel cooling traction | Single layer spray water tank and multi channel cooling traction | Single layer spray water tank and multi channel cooling traction |
| Storage line form | Horizontal storage rack/no storage line | Horizontal storage rack/no storage line | Horizontal storage rack/no storage line | Horizontal storage rack/no storage line |
| Production speed | MAX: 380m/min | MAX: 800m/min | MAX: 1200m/min | MAX: 1500m/min |
| Take-up type | Double axis bundling/barrel packaging/automatic type | Double axis bundling/barrel packaging/automatic type/semi-automatic shaft packaging/NPS shaft packaging | Automatic type/NPS axis installation | NPS axis installation |
| Extrusion control system | HMI 2.0 control system/IPC 3.0 control system | HMI 2.0 control system/IPC 3.0 control system | HMI 2.0 control system/IPC 3.0 control system | HMI 2.0 control system/IPC 3.0 control system |
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