Automatic Solar Panel Welding Machine with 6800 pcs/hour Capacity and 166-210mm Cell Size Compatibility
Price:
43000 USD
MOQ:
1 SET
Delivery Time:
30 days after payment
Brand:
X-SOLAR
Product Description
High-Precision Solar Panel Welding System
Automated production equipment designed for string welding of PV crystalline silicon solar cells, featuring exceptional production capacity, precision, and compatibility for modern solar manufacturing.
Technical Specifications
| Parameter | Specification |
|---|---|
| Production Capacity | 6800 half pieces/hour |
| Welding Method | Infrared Welding |
| Cell Size Compatibility | 166-210 mm |
| Main Busbar Compatibility | 10-20BB |
| Solder Wire Types | Round, Irregular Shape, Flat Ribbon |
| Air Consumption | ≥3200L/min |
| Power Requirements | Average: 37W, Peak: 45 kW |
| Equipment Weight | 13,500 kg |
| Dimensions (L×W×H) | 10,800 × 2,400 × 2,650 mm |
Advanced Automation Features
- Fully automated string arrangement welding process
- Zero manual operation required during production
- Integrated LCD display for real-time process monitoring
- Multiple inspection windows for quality control observation
- Automatic defect detection and removal system
Detailed Equipment Views
Frequently Asked Questions
Equipment Principles
What is the working principle of the multi-busbar photovoltaic string welder?
The system achieves precise battery cell series connection through high-precision mechanical transmission and welding system coordination, using advanced welding processes to bond busbars to main grid lines.
What are the advantages of multi-busbar technology compared to traditional methods?
Multi-busbar technology reduces current transmission distance on cell surfaces, decreases resistance loss, improves photoelectric conversion efficiency, and increases module power output.
Welding Process
What welding methods are available and what are their characteristics?
Infrared welding provides uniform heating and fast welding speed; laser welding offers high precision and superior weld strength for different production requirements.
How is welding quality stability ensured?
Precise control of temperature, pressure, and timing parameters, regular equipment calibration, and ensuring clean, flat cell surfaces with qualified materials.
Equipment Operation
What preparatory work is needed before equipment startup?
Verify all connections, check electrical systems for faults, ensure smooth transmission operation, clean welding areas, and confirm adequate material supply.
How should fault alarms be handled during operation?
Check alarm information, identify electrical, mechanical, or parameter issues per manual instructions, and contact professional maintenance if needed.
Production Efficiency
How can production efficiency be improved?
Optimize welding parameters, maintain equipment to minimize downtime, plan production batches efficiently, and enhance operator proficiency.
What is the maximum production capacity?
Production capacity varies by model and configuration, typically reaching thousands of cells per hour as specified in equipment design parameters.
Maintenance
What daily maintenance is required?
Regular cleaning, transmission lubrication, welding head inspection, parameter calibration, and electrical connection verification.
How often should comprehensive maintenance be performed?
Recommended every 1-3 months based on usage frequency to ensure optimal performance and stable operation.
Product Quality
How is post-welding product quality tested?
Visual inspection for weld joint integrity and professional electrical testing to verify series resistance and performance standards.
How are defective products handled?
Analyze defect causes, adjust parameters or replace materials as needed, mark defective items for separate handling per rework or disposal procedures.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Jiangsu X-solar Green Building Technology Co., Ltd.
Location
No.1011, Zhengcheng Road, Jiangyin city, Jiangsu Province, China 214400
Contact Person
Kevin