Semi-Automatic Solar Module Lamination Machine with 2400x5500mm Pressure Area and 30-180°C Temperature Range
Price:
43000 USD
MOQ:
1 SET
Delivery Time:
30 days after payment
Brand:
X-SOLAR
Product Description
Product Overview
This semi-automatic flute paper thermal film sheet lamination machine utilizes advanced hot press technology for solar module production. It operates by applying controlled temperature and pressure to bond multiple layers of photovoltaic materials, including cells, glass, back sheets, and encapsulation films, into a complete and well-sealed photovoltaic module.
Operating Principle
The machine places multiple material layers in the working chamber where upper and lower heating plates apply precise temperature and pressure. This process melts the encapsulation film, allowing it to flow and fill all gaps between material layers. After cooling and solidification, all layers bond tightly together, forming a durable and efficient photovoltaic module.
Technical Specifications
| Parameter | Specification |
|---|---|
| Effective Pressure Area | 2400 mm x 5500 mm x 2 |
| Overall Dimensions | 27970 mm x 3300 mm x 2540 mm |
| Total Weight | Approximately 49T |
| Main Busbar Compatibility | 10-20BB |
| Power Supply | AC380V, 3-phase 5-wire |
| Temperature Control | Range: 30°C - 180°C, Accuracy: ±1°C, Uniformity: ±1.5°C |
| Power Consumption | Average: 37W, Peak: 45 kW |
| Vacuum Performance | Ultimate: 30Pa, Rapid evacuation below 120Pa within 120 seconds |
| Inflation Pressure | Adjustable: -100KPa to 0KPa, Rapid inflation within 10 seconds |
| Cooling System | Section Cooling |
Key Features
- Available in single layer, double layer, dual chamber, and triple chamber configurations
- Customized in-feed and out-feed tables for specific requirements
- Advanced vacuum, control, and pressure systems
- High precision temperature control with ±1°C accuracy
- Rapid vacuum and inflation capabilities
- Section cooling system for efficient temperature management
System Components
The machine features three main systems working in coordination:
- Vacuum System: Ensures proper air removal for bubble-free lamination
- Control System: Manages temperature, pressure, and timing parameters
- Pressure System: Provides precise pressure control throughout the process
Configuration Options
Available in multiple configurations including single layer, double layer, dual chamber, and triple chamber designs to meet diverse production requirements.
Frequently Asked Questions
Operation & Usage
What preparations are needed for first-time use?
Read the user manual thoroughly, inspect equipment for damage, verify all connections, conduct power-on tests, and perform trial production with standard materials.
How to set hot pressing parameters?
Use the built-in control system interface to input temperature, pressure, and time values specific to your photovoltaic module requirements.
Quality Control
How to determine module quality?
Inspect for bubbles, delamination, and adhesive overflow. Test electrical performance parameters including open circuit voltage, short circuit current, and fill factor using professional equipment.
Maintenance & Safety
What are daily maintenance requirements?
Clean external surfaces, remove residual adhesive film from working chamber, monitor key component operation, and check for parameter deviations.
Manufacturer Information
Beijing X-Solar Energy Co., Ltd., founded in 2020, specializes in photovoltaic technology innovation, flexible module production, and high-end equipment manufacturing with global operations.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Jiangsu X-solar Green Building Technology Co., Ltd.
Location
No.1011, Zhengcheng Road, Jiangyin city, Jiangsu Province, China 214400
Contact Person
Kevin