High Accuracy Wear Resistant Ceramic Anilox Roller with Ceramic Spray Treatment for Precision Engraving
Our ceramic laser engraved anilox roller series utilizes the advanced American 100HE fully closed-loop control thermal spraying system. Using imported chromium oxide powder, we create a ceramic structural layer that forms a stronger, denser, and harder wear-resistant coating. Combined with German fiber laser engraving technology, we produce high-precision ceramic anilox rollers with various mesh shapes, line counts, and arrangement angles.
Widely used in:
- Carton ink printing machines in packaging and printing industry
- Various flexographic printing machines
- Anodized aluminum, gold and silver cards production
- Various composite films manufacturing
- Lithium batteries and precision coating machines in carbon ribbon industry
- High-precision design enables high-speed, high-efficiency operation
- Denser, finer, and stronger wear-resistant ceramic coating ensures smooth surface
- Thinner mesh walls with optimal opening-to-depth ratio maximize volume per unit area
- Smooth mesh inner walls provide excellent release and transfer properties
- Precise mesh pattern accuracy ensures uniform transfer volume
- Multiple mesh types available to meet different transfer volume requirements
| Specification | Value |
|---|---|
| Effective engraving diameter of roller surface | φ50～600mm |
| Effective engraving length of roller surface | 1100~4000mm |
| Number of engraving lines | 110～2000 L/in (4～800 L/cm) |
| Mesh shape | Hexagonal, square concave and convex points, twill type and other specific designs |
| Mesh arrangement angle | 160°, 45°, 30° and other specific requirements, twill 1~89° |
- Coating porosity: 1-3%
- Coating hardness: HV0.3≥1200
- Circle runout: 0.005
- Cylindricity: 0.01
- Dynamic balancing quality level: G2.5
The appropriate texture volume selection depends on equipment properties (scraping method, working accuracy, running speed), ink/glue characteristics, printing materials, and graphic requirements. Custom mesh types with specific shapes and transfer volumes can be designed to meet special needs.
Founded in 2008, Huatao Group is a professional supplier with over 15 years of experience manufacturing rollers for various industries:
Paper Industry: Forming rollers, vacuum couch rollers, dandy rollers, press rollers, dryer cylinders, calender rollers, and more.
Plastic & Rubber: Chill rollers, MDO rollers, corona treatment rollers, carbon fiber rollers, coating drums, and more.
Nonwoven Fabric: Cylinder rollers, doffer rollers, embossing rollers, cooling rollers, and more.
With a commitment to innovation and quality, our products are exported to over 96 countries. We understand each customer's unique requirements and provide customized solutions with superior quality and service.
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