Alloy Steel Embossing Calender Roller for Spunbond or Meltblown Nonwoven with Customizable Patterns
The heating embossing roller is primarily used for hot-rolling non-woven fabrics, serving as a key component in the production of melt-blown and spun-bonded non-woven fabrics. It features a thermal oil flow channel to precisely control the roller surface temperature, enabling heat transfer patterns on non-woven fabric surfaces.
Typically used in pairs - either one patterned roller with one smooth roller or two patterned rollers together. The pattern design can be customized according to specific customer requirements.
| Material | Alloy steel (38CrMOa i, 42CrMo, 60CrMo, 9Cr2Mo) |
|---|---|
| Surface Hardness | HRC58~62 |
| Heating Method | Hollow inner tank spiral heating and Perimeter drilled heating |
| Maximum Temperature | 250°C |
| Pattern | Customized as requested |
Available in various configurations including:
- Square dots
- Round dots
- Elliptical dots
- Rhombus shapes
- Cross shapes
- Stripes
- Other regular and irregular patterns
Our rollers have been equipped with hot rolling mills in West Germany and Taiwan, and we've produced Asia's largest non-woven hot rolling roll (φ720x5400mm).
- Hardness layer >5mm after quenching and engraving (vs. 0.4-0.5mm with traditional nitriding process)
- Maintained pattern integrity with minimal dimensional changes during long-term use
- Full customization of pattern, depth, and angle
- Laser engraving technology ensures superior quality
Hot rolling of melt-blown and spunbond non-woven fabrics to create patterned surfaces.
Founded in 2008, Huatao Group is a leading manufacturer of industrial rollers with over 15 years of experience serving the paper, corrugated board, rubber, plastic, and nonwoven fabric industries.
Paper Industry: Forming rollers, vacuum couch rollers, press rollers, dryer cylinders, calender rollers, and embossing rollers.
Plastic & Rubber: Chill rollers, MDO rollers, cooling rollers, corona treatment rollers, carbon fiber rollers, and coating drums.
Nonwoven Fabric: Cylinder rollers, doffer rollers, embossing rollers, and spreader rollers.
Our products are exported to over 96 countries, backed by our commitment to innovation, reliability, and customer satisfaction. We specialize in matching customers with the ideal solution from our network of quality manufacturers.
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