High Strength Carbon Fiber Guide Roller with Corrosion Resistance and Light Weight for Lithium Battery Production
Price:
2000USD/pc-5000USD/pc
MOQ:
1PCS
Delivery Time:
50DAYS
Brand:
HUATAO
Product Description
High Strength Lithium Battery Guide Roller with Excellent Corrosion Resistance
Carbon fiber materials offer superior strength-to-weight ratio, making them ideal replacements for metal components in industrial applications, particularly in the rapidly growing lithium battery industry.
Carbon Fiber Lithium Battery Guide Roller Features
These precision-engineered guide rollers provide exceptional performance characteristics:
- Extremely lightweight construction
- Superior inertia properties
- Excellent corrosion and fatigue resistance
- High precision performance
Technical Specifications
| Parameter | Specification |
|---|---|
| Roller material | High-performance carbon fiber composite material |
| Shaft head connection | Durable and reliable (patented technology) |
| Weight | 3kg, composite material density 1600kg/m³ |
| Surface coating | Composite material coating or fiber composite material coating |
| Maximum diameter | Custom designs available <80mm |
| Surface roughness | Rz0.2um-1.5um |
| Maximum length | Custom designs available <3500mm |
| Surface hardness | Shaw D85, or fiber material surface hardness Babbitt 55 |
| Stiffness | 180N/meter, deflection deformation 0.01mm/m (custom stiffness available) |
| Composite coating thickness | 0.3mm |
| Speed | Linear speed 1200m/min, or custom designs >7000r/min |
| Surface exhaust design | Smooth operation |
Manufacturing Process
The production of carbon fiber lithium battery guide rollers involves three critical stages:
1. Blank Preparation
The process begins with carbon fiber tubes manufactured to precise specifications:
- Custom molds created with thermal expansion considerations
- Precision cutting of carbon fiber prepreg
- Layer-by-layer rolling onto molds for structural stability
- OPP film wrapping for dimensional accuracy
- Curing in specialized furnaces
2. Rough Machining Stage
Post-curing processing ensures dimensional accuracy:
- Rough turning to remove excess material
- Semi-finishing for improved accuracy
- Quality checks for surface imperfections
- Precision aluminum component integration
3. Finishing and Surface Treatment
Final processing delivers superior performance:
- Precision grinding for micrometer-level accuracy
- Specialized painting and surface treatments
- Dynamic balance testing
- Rigorous quality control before shipment
Material Properties: Elastic Modulus
Carbon fiber materials exhibit exceptional mechanical properties:
- T300 carbon fiber modulus: ~230GPa
- Superior to cold-rolled steel (180GPa) with significantly lower density
- Enhanced modulus through strategic layer design
- Unidirectional layers provide optimal stress resistance
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
SHIJIAZHUANG HUATAO IMPORT AND EXPORT TRADE CO., LTD.
Location
A708 Yihong Building, Zhonghua North Street, Shijiazhuang, Hebei, China
Contact Person
Jack Yang