Battery Incorrect Installation Simulator with 100A Short-Circuit Current and 0.1Ω Resistance for 4S Pack Safety Testing
Price:
negotiate
MOQ:
1 set
Delivery Time:
7-15 work days
Brand:
Neide
Product Description
Battery Safety Testing Simulator
Simulates catastrophic risks when 1 cell is reversed in 4S cylindrical battery packs - critical for EV and energy storage system safety validation.
Product Overview
| Attribute | Value |
|---|---|
| Brand | Neide |
| Customization | Available |
| Manufacturing | Factory Direct |
| Customer Base | 500+ Clients |
| Material | SUS304 Stainless Steel or Custom |
| After-sales Service | Included |
| Shipping | Sea Transport |
| Response Time | Within 24 Hours |
Technical Superiority
| Feature | Industry Standard | Our Innovation |
|---|---|---|
| Resistance Control | ≤0.5Ω | ≤0.1Ω ±0.01Ω |
| Safety Monitoring | Manual Checks | AI Thermal Alerts at 55°C |
| Test Efficiency | 72 Hours | 24 Hours with Auto-termination |
Testing Procedure
Step 1: Configuration
- 4 identical new cells (same brand/model/batch) in series
- Cell B1 polarity reversed (anode-cathode inversion)
Step 2: Stress Application
- Continuous circuit activation for 24 hours
- Circuit resistance ≤0.1Ω (precision busbar connections)
Step 3: Failure Criteria
- PASS: Voltage fluctuation ≤5% • Temperature ≤60°C
- FAIL: Explosion/fire/smoke/electrolyte leakage/vent deformation
Technical Specifications
| Parameter | Specification |
|---|---|
| Controller | 7-inch HMI Touchscreen |
| Control Method | Touchscreen with voltage/current/temperature monitoring |
| Operation Mode | Automatic switching via AC contactors |
| Battery Fixture | Adjustable circular plates |
| Internal Dimensions | 500×500×500mm (L×W×H) ※ Customizable |
| External Dimensions | Approx. 750×750×1800mm (W×D×H) |
| Internal Material | 1.2mm stainless steel with PTFE lining |
| External Material | 1.5mm A3 cold-rolled steel, powder-coated |
| Viewing Window | 250×200mm double-layer tempered glass + explosion-proof mesh |
| Pressure Relief | Rear-mounted venting system with Ø150mm exhaust port |
| Door Safety Interlock | Power cutoff upon opening (EN 60204 compliance) |
| Test Port | Ø50mm side port for sensor wiring |
| Operating Voltage | AC 220V 50/60Hz |
| Withstand Voltage | AC 1kV/1.2-50μs (peak) for 1min |
| Voltage Measurement | 0-100V (single-channel, 10Hz sampling) |
| DC Response Time | ≤5μs |
| Max Short-Circuit Current | 100A (4 controllers, single-channel, 10Hz sampling) |
| Internal Resistance | ≤100mΩ |
| Response Time | Pickup/Dropout ≤30ms |
| Temperature Measurement | 0-1000°C (4 channels, 10Hz sampling) |
| Weight | Approx. 150kg |
| Optional Features | Manual/automatic fire suppression system (UL 2043 compliant) |
Product Image
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Neide Technology Co., Ltd
Location
No. 13, Shihuan Road, Dongcheng Sub-district, Dongguan City, Guangdong Province
Contact Person
Coco