Custom EV Charger PCBA 4-10 Layer Board with 7kW-350kW Power Rating for Electric Vehicle Charging Systems
High-performance printed circuit board assemblies designed for electric vehicle charging systems, energy storage control, and industrial power management applications.
- EV Fast Charging Stations: High-power delivery up to 350kW
- Battery Management Systems (BMS): Health monitoring and regulation
- Energy Storage Systems (ESS): Renewable energy management
- Industrial Power Systems: Precision power control
- Consumer Electronics: Efficient charging solutions
| Parameter | Specification |
|---|---|
| Board Thickness | 1.6 - 2.4mm |
| Number of Layers | 4 - 10 layers (commonly 6 layers) |
| Input Voltage | AC 100 - 240V, 50/60Hz |
| Output Voltage | DC 200 - 750V |
| Output Current | 10 - 100A |
| Power Rating | 7kW - 350kW |
| PCB Material | FR-4 or high-temperature Rogers laminates |
| Insulation Resistance | ≥100MΩ |
| Dielectric Strength | ≥1500VAC/min |
| Safety Standards | UL, IEC, CE, RoHS compliance |
High-temperature laminates with copper thickness up to 6 oz, integrated thermal vias, and heat dissipation techniques for superior power handling.
8-stage lead-free reflow soldering and high-precision SMT machines ensure robust connections and consistent component placement.
- Automated Optical Inspection (AOI)
- In-Circuit Testing (ICT)
- Functional Testing & Validation
- X-ray Inspection for hidden defects
- Conformal coatings for environmental protection
- 17 years of PCB manufacturing expertise
- Self-owned factory with full supply chain control
ISO9001, IATF16949, RoHS compliance with UL, IEC 61851 for EV chargers.
All products are custom manufactured. Please contact our professional team to discuss your specific requirements and receive a tailored solution.
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