Custom EV Charger PCBA with 95% Efficiency, 200-1000V Output, and IP67 Protection for Universal Electric Vehicles
Price:
negotiable
MOQ:
1unit
Delivery Time:
10-15 working days
Brand:
PCBA ,support OEM
Product Description
Product Overview
Custom EV Charger PCBA designed for universal electric vehicle models, featuring fast turn PCB assembly services and high-density integration for superior electrical performance in automotive applications.
Key Features
- High Reliability: Designed for 10+ years continuous operation with anti-vibration and EMI-resistant construction
- Efficient Power Conversion: ≥95% conversion efficiency reduces energy loss and heat generation
- Comprehensive Safety: Over-voltage/current/heat, short-circuit and leakage protection compliant with IEC 61851 and GB/T standards
- Global Compatibility: Supports CCS, CHAdeMO, GB/T, and Type 2 charging protocols
- Intelligent Management: Integrated MCU for real-time monitoring with 4G/5G/WiFi communication
- Thermal Optimization: Advanced heat sink design and thermal paste for stable high-load operation
- Environmental Adaptability: IP65/IP67 protection, operating range -30°C to +70°C
Technical Specifications
| Parameter Category | Specifications |
|---|---|
| Electrical Parameters | Input: AC 100-240V (single-phase) / 380V (three-phase) Output: DC 200-1000V (DC) / AC 220V (AC) Current: 10-600A (DC) / 16-100A (AC) Power Range: 3.3kW-200kW+ Efficiency: ≥95% (full load) |
| Mechanical Parameters | Size: 200×150×30mm to 600×400×100mm Weight: 0.5kg-5kg Mounting: Wall, floor, or integrated |
| Environmental Parameters | Operating Temp: -25°C to +55°C Storage Temp: -40°C to +85°C Humidity: 5%-95% RH Protection: IP65 standard / IP67 optional |
| PCB Specifications | Substrate: FR-4 or Aluminum-based Layers: 4-6 (expandable to 12+) Surface Finish: HASL, ENIG, OSP, ENEPIG Insulation: ≥100MΩ @ 500V DC |
Manufacturing Process
| Step | Description |
|---|---|
| Material Procurement | Sourcing automotive-grade components compliant with industry standards |
| SMT Assembly | High-precision component placement with automated pick-and-place and reflow soldering |
| DIP Assembly | Through-hole component insertion with wave soldering |
| Testing & Validation | ICT, FCT, safety testing, insulation resistance, and dielectric strength verification |
| Final Assembly | Integration with heat sinks and protective casings; environmental potting |
| Quality Assurance | 100% aging test, performance validation, ISO 9001 compliance |
Applications
- Electric Vehicle Charging Stations (AC/DC)
- Portable EV Chargers for home and mobile use
- Home Charging Systems and wall-mounted residential chargers
- Commercial Charging Solutions for public parking and malls
- Industrial Charging Infrastructure for fleet and public transportation
Customization Services
- Material Selection: Custom substrates including ceramic for extreme environments
- Layer Configuration: Tailored stack-ups for high-speed signal integrity
- Functional Modules: RFID, NFC, LCD displays, OCPP 1.6J communication
- Environmental Testing: Custom thermal cycling, humidity, and vibration protocols
- Compliance: ISO9001, IATF16949, RoHS certifications
Manufacturing Excellence
17 years of expertise with self-owned factory and end-to-end technical support. Advanced engineering capabilities include 2-48 layer boards with 3/3mil trace/spacing and ±7% impedance control. Full vertical integration ensures quality control with defect rate <0.2%.
Contact Information
For customized solutions and professional support, contact our team at info@ringpcb.com
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Ring PCB Technology Co.,Limited
Location
Building 36A,Longwangmiao Industrial park, Baishixia Community, Fuyong Street, Bao'an District, Shenzhen,China
Contact Person
Michelle Law