EV Charger PCBA Assembly 3.3kW-200kW Power Range with IP67 Protection for Portable & Stationary Charging Systems
Price:
negotiable
MOQ:
1unit
Delivery Time:
10-15 working days
Brand:
PCBA ,support OEM
Product Description
Product Overview
Durable EV Charger PCBA Assembly designed for both portable and stationary charging systems, featuring high reliability and comprehensive safety protections.
Key Features
- High Reliability: Designed for 10+ years continuous operation with anti-vibration and EMI-resistant construction
- Efficient Power Conversion: ≥95% conversion efficiency reduces energy loss and heat generation
- Comprehensive Safety: Over-voltage, over-current, short-circuit, over-temperature, and leakage protection
- Global Compatibility: Supports CCS, CHAdeMO, GB/T, and Type 2 charging protocols
- Intelligent Management: Integrated MCU with real-time monitoring and 4G/5G/WiFi communication
- Thermal Optimization: Heat sink and thermal paste for stable high-load operation
- Environmental Adaptability: IP65/IP67 protection, -30°C to +70°C operating range
Technical Specifications
Electrical Parameters
| Parameter | Specification |
|---|---|
| Input Voltage | AC 100-240V (single-phase) / 380V (three-phase) |
| Output Voltage | DC 200-1000V (DC charging) / AC 220V (AC charging) |
| Output Current | 10-600A (DC) / 16-100A (AC) |
| Power Range | 3.3kW-200kW+ |
| Efficiency | ≥95% (full load) |
| Communication | CAN, RS485, USB, Ethernet |
Mechanical Parameters
| Parameter | Specification |
|---|---|
| Size Range | 200×150×30mm to 600×400×100mm |
| Weight Range | 0.5kg-5kg |
| Mounting Options | Wall-mounted, floor-standing, integrated |
Environmental Parameters
| Parameter | Specification |
|---|---|
| Operating Temperature | -25°C to +55°C (extended: -40°C to +70°C) |
| Storage Temperature | -40°C to +85°C |
| Humidity Range | 5%-95% RH (non-condensing) |
| Protection Level | IP65 (standard) / IP67 (optional) |
| Certifications | CE, RoHS, UL, ISO 16750, GB/T 28569 |
PCB Technical Parameters
| Parameter | Description | Typical Values |
|---|---|---|
| Substrate Material | Core material for PCB structure | FR-4 (Tg 130-180°C) or Aluminum-based |
| Layer Count | Number of conductive layers | 4-6 layers (expandable to 12+) |
| Operating Temperature | Stable operation range | -40°C to +85°C |
| Surface Finish | Protective coating for solderability | HASL, ENIG, OSP, ENEPIG |
| IP Rating | Dust and water resistance | IP67 (dust-tight, waterproof) |
| Insulation Resistance | Resistance between layers | ≥100MΩ @ 500V DC |
| Dielectric Strength | Voltage withstand capability | 1.5kV AC for 1 minute |
Applications
- Electric Vehicle Charging Stations (AC/DC)
- Portable EV Chargers for home and mobile use
- Home Charging Systems (wall-mounted)
- Commercial Charging Solutions (public parking, malls)
- Industrial Charging Infrastructure (fleet, public transport)
Manufacturing Process
| Step | Description |
|---|---|
| Material Procurement | Sourcing automotive-grade components (capacitors, resistors, MOSFETs, microcontrollers) |
| SMT Assembly | High-precision placement with automated machines and reflow soldering |
| DIP Assembly | Through-hole component insertion with wave soldering |
| Testing & Validation | ICT, FCT, safety testing (insulation, dielectric strength) |
| Assembly & Encapsulation | Integration with heat sinks, protective casings, and potting materials |
| Final Quality Assurance | 100% aging test, performance validation, ISO 9001 compliance |
Customization Services
- Material Selection: Custom substrates including ceramic for extreme environments
- Layer Configuration: Tailored stack-ups for high-speed signal integrity
- Functional Modules: RFID, NFC, LCD displays, OCPP 1.6J communication
- Environmental Testing: Custom thermal cycling, humidity, and vibration protocols
- Compliance Support: ISO9001, IATF16949, RoHS compliance
Contact Information
All products are custom services. Please contact our customer service before ordering to confirm product details.
Email: info@ringpcb.com
Ring PCB Technology Co., Limited - 17 years of professional PCB manufacturing experience
All photos are real images. Due to lighting, shooting angles, and display resolution variations, slight color differences may occur.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Ring PCB Technology Co.,Limited
Location
Building 36A,Longwangmiao Industrial park, Baishixia Community, Fuyong Street, Bao'an District, Shenzhen,China
Contact Person
Michelle Law