Custom EV Charger PCBA Assembly with 95% Efficiency, IP67 Protection and 10+ Year Lifespan for Electric Vehicle Stations
Price:
negotiable
MOQ:
1unit
Delivery Time:
10-15 working days
Brand:
PCBA ,support OEM
Product Description
Product Overview
Customizable EV Charger PCBA Assembly designed for high reliability and efficiency in electric vehicle charging applications.
Key Features
High Reliability
Engineered for 10+ years of continuous operation with anti-vibration and EMI-resistant construction
Efficient Power Conversion
≥95% conversion efficiency reduces energy loss and heat generation
Comprehensive Safety
Over-voltage, over-current, short-circuit, over-temperature, and leakage protection compliant with IEC 61851 and GB/T standards
Global Compatibility
Supports CCS, CHAdeMO, GB/T, Type 2 charging protocols
Technical Specifications
Electrical Parameters
| Parameter | Specification |
|---|---|
| Input Voltage | AC 100-240V (single-phase) / 380V (three-phase) |
| Output Voltage | DC 200-1000V (DC charging) / AC 220V (AC charging) |
| Output Current | 10-600A (DC) / 16-100A (AC) |
| Power Range | 3.3kW-200kW+ |
| Efficiency | ≥95% (full load) |
Mechanical Parameters
| Parameter | Specification |
|---|---|
| Size | Customizable (200×150×30mm to 600×400×100mm) |
| Weight | 0.5kg-5kg (depending on power) |
| Mounting | Wall-mounted, floor-standing, integrated |
Environmental Parameters
| Parameter | Specification |
|---|---|
| Operating Temperature | -25°C to +55°C (extended: -40°C to +70°C) |
| Protection Level | IP65 (standard) / IP67 (optional) |
| Certifications | CE, RoHS, UL, ISO 16750, GB/T 28569 |
PCBA Construction Details
| Parameter | Description | Typical Values |
|---|---|---|
| Substrate Material | Core PCB structure | FR-4 (Tg 130-180°C) or Aluminum-based |
| Layer Count | Conductive layers | 4-6 layers (expandable to 12+) |
| Surface Finish | Solderability coating | HASL (lead-free), ENIG, OSP, ENEPIG |
| IP Rating | Dust/water resistance | IP67 (dust-tight, waterproof) |
Applications
- Electric Vehicle Charging Stations (AC/DC fast charging)
- Portable EV Chargers for home and mobile use
- Home Charging Systems for residential installations
- Commercial Charging Solutions for public venues
- Industrial Charging Infrastructure for fleet operations
Customization Services
Our vertically integrated factory offers full customization including material selection, layer configuration, functional modules (RFID, NFC, LCD), and environmental testing protocols.
Manufacturing Excellence
17 years of PCB manufacturing expertise with self-owned factory and end-to-end technical support. Advanced engineering capabilities include 2-48 layer boards, 3/3mil trace/spacing, and ±7% impedance control.
Note: All products are custom services. Please contact our customer service before ordering to confirm product details.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Ring PCB Technology Co.,Limited
Location
Building 36A,Longwangmiao Industrial park, Baishixia Community, Fuyong Street, Bao'an District, Shenzhen,China
Contact Person
Michelle Law