EV Charger PCBA Manufacturing - 95% Efficiency, IP67 Rated, Custom 4-12 Layer Boards for Industrial & Public Charging Stations
Price:
negotiable
MOQ:
1unit
Delivery Time:
10-15 working days
Brand:
PCBA ,support OEM
Product Description
EV Charger PCBA Product Features
High Reliability: Designed for 10+ years continuous operation with anti-vibration and EMI-resistant construction
High-Efficiency Power Conversion: ≥95% conversion efficiency reduces energy loss and heat generation
Comprehensive Safety Protections: Over-voltage/current/heat, short-circuit and leakage protection compliant with IEC 61851 and GB/T standards
Global Compatibility: Supports CCS, CHAdeMO, GB/T, Type 2 charging protocols for universal EV models
Intelligent Management: Integrated MCU for real-time monitoring with 4G/5G/WiFi communication and cloud-based remote control
Optimized Thermal Design: Heat sink and thermal paste for stable operation under high loads
Harsh Environment Adaptability: IP65/IP67 protection (optional), -30°C to +70°C operating range, dust and waterproof
Technical Specifications
Electrical Parameters
| Parameter | Specification |
|---|---|
| Input Voltage | AC 100-240V (single-phase) / 380V (three-phase) |
| Output Voltage | DC 200-1000V (DC charging) / AC 220V (AC charging) |
| Output Current | 10-600A (DC) / 16-100A (AC) |
| Power Range | 3.3kW-200kW+ (supporting slow, fast, and ultra-fast charging) |
| Efficiency | ≥95% (full load) |
| Communication Interfaces | CAN, RS485, USB, Ethernet |
Environmental Parameters
| Parameter | Specification |
|---|---|
| Operating Temperature | -25°C to +55°C (extended range: -40°C to +70°C) |
| Storage Temperature | -40°C to +85°C |
| Humidity | 5%-95% RH (non-condensing) |
| Protection Level | IP65 (standard) / IP67 (optional for outdoor use) |
| Certifications | CE, RoHS, UL, ISO 16750, GB/T 28569 |
PCBA Construction Parameters
| Parameter | Specification |
|---|---|
| Substrate Material | FR-4 (Tg 130-180°C) or Aluminum-based for thermal dissipation |
| Layer Count | 4-6 layers (expandable to 12+ layers) |
| Surface Finish | HASL (lead-free), ENIG, OSP, or ENEPIG |
| Insulation Resistance | ≥100MΩ @ 500V DC |
| Dielectric Strength | 1.5kV AC for 1 minute |
Manufacturing Process
Our 8-stage lead-free reflow soldering and wave soldering processes ensure high-quality assembly while adhering to global environmental standards including ISO9001, IATF16949, and RoHS compliance.
Material Procurement: Sourcing high-reliability components compliant with automotive standards
SMT Assembly: High-precision placement using automated pick-and-place machines
DIP Assembly: Through-hole component insertion with wave soldering
Comprehensive Testing: ICT, FCT, and safety testing including insulation resistance and dielectric strength
Assembly & Encapsulation: Integration with heat sinks and protective casings
Final Quality Assurance: 100% aging test and performance validation under simulated conditions
Applications
Electric Vehicle Charging Stations: AC and DC fast charging stations
Portable EV Chargers: Compact plug-and-play devices for home or on-the-go charging
Home Charging Systems: Wall-mounted chargers for residential locations
Commercial Charging Solutions: Public parking lots, malls, and commercial venues
Industrial Charging Infrastructure: Fleet charging for logistics and public transportation
Customization Services
Our vertically integrated factory offers full customization including material selection, layer configuration, functional module integration, and environmental testing protocols.
Custom Service Notice: All products are customized. Please contact our customer service before ordering to confirm product details.
Contact us at: info@ringpcb.com
Similar Products
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Ring PCB Technology Co.,Limited
Location
Building 36A,Longwangmiao Industrial park, Baishixia Community, Fuyong Street, Bao'an District, Shenzhen,China
Contact Person
Michelle Law