Custom EV Charging Pile PCBA Turnkey Solution - 95% Efficiency, IP67 Protection, 10-600A Output Current
Price:
negotiable
MOQ:
1unit
Delivery Time:
10-15 working days
Brand:
PCBA ,support OEM
Product Description
Product Overview
Customizable Electric Vehicle Charging Pile PCBA full turnkey solution with automated optical inspection (AOI) capabilities.
Key Features
High Reliability
Designed for 10+ years of continuous operation with anti-vibration and EMI-resistant construction.
Efficient Power Conversion
Conversion efficiency ≥95% reduces energy loss and heat generation.
Comprehensive Safety
Over-voltage/current/heat, short-circuit & leakage protection compliant with IEC 61851, GB/T standards.
Global Compatibility
Supports CCS, CHAdeMO, GB/T, Type 2 charging protocols for universal EV models.
Technical Specifications
Electrical Parameters
| Parameter | Specification |
|---|---|
| Input Voltage | AC 100-240V (single-phase) / 380V (three-phase) |
| Output Voltage | DC 200-1000V (DC charging) / AC 220V (AC charging) |
| Output Current | 10-600A (DC) / 16-100A (AC) |
| Power Range | 3.3kW-200kW+ |
| Efficiency | ≥95% (full load) |
Environmental Parameters
| Parameter | Specification |
|---|---|
| Operating Temperature | -25°C to +55°C (extended: -40°C to +70°C) |
| Storage Temperature | -40°C to +85°C |
| Protection Level | IP65 (standard) / IP67 (optional) |
| Certifications | CE, RoHS, UL, ISO 16750, GB/T 28569 |
PCBA Technical Parameters
| Parameter | Description | Typical Values |
|---|---|---|
| Substrate Material | Core material for PCB structure | FR-4 (Tg 130-180°C); Aluminum-based for thermal dissipation |
| Layer Count | Number of conductive layers | 4-6 layers (expandable to 12+) |
| Rated Current | Maximum continuous current handling | 10-50A (120A peak for fast-charging) |
| IP Rating | Dust and water resistance | IP67 (fully dust-tight and waterproof) |
Manufacturing Process
- Material Procurement: Sourcing high-reliability automotive-grade components
- SMT (Surface Mount Technology): High-precision placement with automated pick-and-place machines
- DIP (Through-Hole Technology): Wave soldering for through-hole components
- Testing: Comprehensive ICT, FCT, and safety testing
- Assembly & Encapsulation: Integration with heat sinks and protective casings
- Final Quality Assurance: 100% aging test and performance validation
Applications
- Electric Vehicle Charging Stations (AC/DC fast charging)
- Portable EV Chargers for home or on-the-go use
- Home Charging Systems in residential locations
- Commercial Charging Solutions in public parking and malls
- Industrial Charging Infrastructure for fleet operations
Customization Services
- Material Selection: Customizable substrates including ceramic for extreme environments
- Layer Configuration: Tailored stack-ups for high-speed signal integrity
- Functional Modules: Integration of RFID, NFC, LCD displays, or OCPP 1.6J communication
- Environmental Testing: Customized thermal cycling, humidity, or vibration protocols
- Compliance: Localized certifications including ISO9001, IATF16949, RoHS compliance
Quality Assurance
Our vertically integrated factory ensures full control over design, prototyping, and mass production with lead times optimized for urgent projects.
Please note: All products are custom services. Contact our customer service before ordering to confirm product details.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Ring PCB Technology Co.,Limited
Location
Building 36A,Longwangmiao Industrial park, Baishixia Community, Fuyong Street, Bao'an District, Shenzhen,China
Contact Person
Michelle Law