High-Efficiency EV Charger PCBA with 95% Power Conversion & IP67 Protection for 3.3kW-200kW Charging Stations
Price:
negotiable
MOQ:
1unit
Delivery Time:
10-15 working days
Brand:
PCBA ,support OEM
Product Description
High-Efficiency EV Charger PCBA Manufacturing
Professional PCB Assembly for Industrial & Public EV Charging
Designed for 10+ years of continuous operation with comprehensive safety protections and global charging protocol compatibility.
Key Product Features
- High Reliability: Engineered for 10+ years continuous operation with anti-vibration and EMI-resistant construction
- Efficient Power Conversion: ≥95% conversion efficiency reduces energy loss and heat generation
- Comprehensive Safety Protections: Over-voltage, over-current, short-circuit, over-temperature, and leakage protection
- Global Compatibility: Supports CCS, CHAdeMO, GB/T, and Type 2 charging protocols
- Intelligent Management: Integrated MCU for real-time monitoring with 4G/5G/WiFi communication
- Optimized Thermal Design: Advanced heat sink and thermal paste for stable high-load operation
- Harsh Environment Adaptability: IP65/IP67 protection, -30°C to +70°C operating range
Technical Specifications
Electrical Parameters
| Parameter | Specification |
|---|---|
| Input Voltage | AC 100-240V (single-phase) / 380V (three-phase) |
| Output Voltage | DC 200-1000V (DC charging) / AC 220V (AC charging) |
| Output Current | 10-600A (DC) / 16-100A (AC) |
| Power Range | 3.3kW-200kW+ (slow, fast, and ultra-fast charging) |
| Efficiency | ≥95% (full load) |
| Communication Interfaces | CAN, RS485, USB, Ethernet |
Mechanical & Environmental Parameters
| Category | Specification |
|---|---|
| Size | Customizable (200×150×30mm to 600×400×100mm) |
| Weight | 0.5kg-5kg (depending on power) |
| Operating Temperature | -25°C to +55°C (extended range: -40°C to +70°C) |
| Protection Level | IP65 (standard) / IP67 (optional) |
| Certifications | CE, RoHS, UL, ISO 16750, GB/T 28569 |
PCBA Manufacturing Specifications
| Parameter | Description | Typical Values/Options |
|---|---|---|
| Substrate Material | Core material for PCB structure | FR-4 (Tg 130-180°C) or Aluminum-based |
| Layer Count | Number of conductive layers | 4-6 layers (expandable to 12+ layers) |
| Surface Finish | Protective coating for solderability | HASL (lead-free), ENIG, OSP, or ENEPIG |
| IP Rating | Dust and water resistance | IP67 (fully dust-tight and waterproof) |
| Insulation Resistance | Resistance between conductive layers | ≥100MΩ @ 500V DC |
| Dielectric Strength | Voltage withstand capability | 1.5kV AC for 1 minute |
Applications
- Electric Vehicle Charging Stations (AC slow charging and DC fast charging)
- Portable EV Chargers for home or on-the-go use
- Home Charging Systems in residential wall-mounted units
- Commercial Charging Solutions for public parking and malls
- Industrial Charging Infrastructure for fleet and public transportation
Why Choose Our EV Charger PCBA Services
Advanced Engineering & Manufacturing
- 17 years of PCB manufacturing excellence with self-owned factory
- High-density stack-up: 2-48 layer boards with 3/3mil trace/spacing
- Smart manufacturing with LDI laser exposure and vacuum lamination
- IPC-6012 Class 3 standards compliance
Integrated Turnkey Solutions
- Full assembly support: PCB fabrication + component sourcing + SMT assembly
- DFM/DFA optimization to reduce design risks and BOM costs
- Rigorous quality control with X-ray inspection and AOI testing
Customization Services Available
All products are custom manufactured. Contact our professional team to discuss your specific requirements and receive tailored solutions.
Email: info@ringpcb.com
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Ring PCB Technology Co.,Limited
Location
Building 36A,Longwangmiao Industrial park, Baishixia Community, Fuyong Street, Bao'an District, Shenzhen,China
Contact Person
Michelle Law