Custom 4-12 Layer EV Charger PCB Assembly with 95% Efficiency and IP65/IP67 Protection for Universal EV Models
Price:
negotiable
MOQ:
1unit
Delivery Time:
10-15 working days
Brand:
PCBA ,support OEM
Product Description
EV Charger PCB Assembly Overview
Custom high-reliability 4-12 layer PCB assemblies designed for universal electric vehicle charging applications with comprehensive safety features and global protocol compatibility.
Key Product Features
High Reliability Design
Engineered for 10+ years of continuous operation with anti-vibration and EMI-resistant construction for industrial and public charging environments.
Efficient Power Conversion
Achieves ≥95% conversion efficiency to minimize energy loss and heat generation during charging operations.
Comprehensive Safety Protection
Integrated over-voltage, over-current, short-circuit, over-temperature, and leakage protection compliant with IEC 61851 and GB/T standards.
Global Charging Protocol Support
Compatible with CCS, CHAdeMO, GB/T, and Type 2 protocols for universal EV model compatibility.
Technical Specifications
| Parameter Category | Specifications |
|---|---|
| Electrical Parameters | Input: AC 100-240V/380V | Output: DC 200-1000V/AC 220V | Current: 10-600A DC/16-100A AC | Power: 3.3kW-200kW+ | Efficiency: ≥95% |
| Mechanical Parameters | Size: 200×150×30mm to 600×400×100mm | Weight: 0.5kg-5kg | Mounting: Wall/floor/integrated |
| Environmental Parameters | Operating Temp: -25°C to +55°C (-40°C to +70°C extended) | Protection: IP65/IP67 | Certifications: CE, RoHS, UL, ISO 16750 |
| PCB Construction | Layers: 4-12 | Material: FR-4/Aluminum | Surface Finish: HASL/ENIG/OSP/ENEPIG |
Manufacturing Process
Our comprehensive manufacturing workflow ensures quality and reliability:
- Material Procurement: Automotive-grade components compliant with industry standards
- SMT Assembly: High-precision placement with automated pick-and-place machines
- DIP Technology: Through-hole component insertion with wave soldering
- Comprehensive Testing: ICT, FCT, safety validation, and performance verification
- Quality Assurance: 100% aging tests and ISO 9001 compliance verification
Application Areas
- Electric Vehicle Charging Stations (AC/DC)
- Portable EV Chargers for home and mobile use
- Commercial Charging Solutions for public venues
- Industrial Charging Infrastructure for fleet operations
- Home Charging Systems for residential applications
Customization Services Available
We offer tailored solutions including material selection, layer configuration, functional module integration, and specialized environmental testing protocols.
Manufacturing Capabilities
17 years of PCB manufacturing expertise with self-owned factory and end-to-end technical support.
Note: All products are custom manufactured. Please contact our customer service team to confirm specific requirements before ordering.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Ring PCB Technology Co.,Limited
Location
Building 36A,Longwangmiao Industrial park, Baishixia Community, Fuyong Street, Bao'an District, Shenzhen,China
Contact Person
Michelle Law