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High Strength Novelty Steel Box Girder Bridge For Mountainous Region Roadways

Price Negotiable
Price: 1000USD ~ 2000USD Per ton
MOQ: negotiation
Delivery Time: negotiation
Brand: EVERCROSS
Product Description
High Strength Novelty Steel Box Girder Bridge For Mountainous Region Roadways
Product Name Steel Box-girder bridge
Bridge Deck Concrete
Bearing Capacity High Strength
Type Single Box Girder Bridge; Double Box Girder Bridge; Multiple Box Girder Bridge
Material Prefabricated Steel
Stiffness Good torsional stiffness
Steel Box-Girder Bridge Components

The steel box girder bridge is composed of several key components. The top plate and bottom plate, acting like firm "clamps" above and below, mainly bear the longitudinal bending stress. This ensures the stability of the bridge under vertical loads. The web plates, functioning as tough "partitions", effectively transmit shear forces and maintain the overall integrity of the structure. And numerous stiffeners, similar to fine "bones", strengthen the local stability of each plate element, preventing buckling deformation of thin plates under pressure or shear forces, thus enabling the entire box girder to efficiently carry complex loads.

To ensure the quality of welds, welding in factory should be adopted as far as possible, and should strictly check the weld quality.

The lower edge of the top plate is welded with vertical and horizontal stiffeners to form an orthogonal bridge panel. The so-called orthogonal shaped plate means the stiffening rib vertical intersection. Due to the different parameters such as the distance and stiffness of stiffeners, the mechanical properties of the ribs are very different in bridge direction, cross bridge direction, relatively save steel, and is very suitable for bearing local wheel load.

Orthotropic Steel Bridge Panels

The basic forms of longitudinal rib section are open and closed. The cross-section form of the ribs is usually inverted T shape, and its spacing is the span of the longitudinal ribs. In order to enable the longitudinal ribs to pass through continuously, the transverse ribs should be provided with notches.

Detailed diagram of orthotropic steel bridge panel structure
Structural Forms of Steel Box-Girder Bridge

Box girder is not only the main beam form of beam bridge, but also the main beam form often other long-span bridges, such as suspension bridge and cable-stayed bridge.

Structural diagram of steel box-girder bridge
Single Box Steel Beam Bridge

Beam: steel deck, which can improve the stiffness of the bridge panel, spacing 1.5m~3m (open rib)

Interval: 2m~4m (closed rib)

Single box steel beam bridge design

Scope of application: when the bridge width is small (3 lanes) or width to span ratio

Effective flange width: main beam web interval

Main beam cantilever length:

Beam lifting: When the reinforced concrete bridge floor is long and the cantilever is long, the lifting beam and the side beam should be set up, and the corresponding transverse partition or transverse rib should be set up.

Double Box Steel Girder Bridge

Scope of application: when the bridge width is large or the single box size, production, transportation, installation is difficult or the effective width of a single box is small and uneconomical.

Beam setting: Can be set or not set

Double box steel girder bridge design
Single Box and Multi-Chamber

It is rarely used, and the middle belly plate has little influence on the torsional rigidity of the steel box girder.

Single box and multi-chamber bridge design
Multi-Box Steel Girder Bridge

Scope of application: when the span is small and the bridge width is large.

The main beam is arranged as uniformly-spaced as possible: made the main beam force is uniform.

Multi-box steel girder bridge design

Adaptability to changing water levels: Floating pontoon bridges can accommodate fluctuating water levels. The pontoons that support the bridge deck can rise and fall with changes in water level, ensuring that the bridge remains functional even during periods of high or low water.

Bridge adaptation to water level changes
Mechanical Characteristics and Structural Measures
Damage Type
  • Under the action of bending moment, the compression flange is partially unstable and occurs bending failure.
  • The box girder is distorted under the action of torque
  • Under the action of concentrated force, the nearby beam web was crumpled failure.
Illustration of bridge damage types
Structural Measures
  • Should be provide adequate transverse partitions to avoid distortion and lateral bending
  • Should be provide enough stiffening ribs to prevent the local instability of the compression flange.
  • Should be arrange a certain stiffening rib in order to prevent local compressive stress or out-of-plane bending in the process of making, transporting and installing the tension flange.
  • Transverse ribs and longitudinal ribs should be set up to prevent the buckling of web and local creasing.
Structural measures for bridge reinforcement
Structural Characteristics of Steel Box-Girder Bridge
Detailed structural characteristics of steel box-girder bridge

Regular inspection is of utmost importance. Inspectors employ multiple methods. Visual inspection can directly identify problems such as coating peeling and obvious deformations. Ultrasonic thickness gauges can accurately measure the remaining thickness of the steel to assess the degree of corrosion. Flaw detectors can be used to detect hidden cracks inside. Once any issues are detected, timely repairs are carried out. For example, the corroded parts are recoated with protective paint, and cracks are welded and repaired to ensure that the steel box girder bridge always operates in good condition.

Advantages of Steel Box-Girder Bridge
  • The flange width is large, with great bending resistance and large span
  • Large torsional stiffness, uniform lateral load distribution, suitable for curved bridge
  • The transverse flexural stiffness is large, the horizontal resistance is strong, and the longitudinal connection can be saved, and the single box can also save the transverse connection
  • The single box girder has good overall stability and fast construction
  • Small beam height, suitable for overpasses and bridges with limited building height
  • Beautiful appearance, transverse and stiffening structure are in the box
  • The box is hollow structure, easy to arrange ancillary facilities, repair and maintenance
Advantages Compared with Truss Girder Bridge
  • Light weight, save steel
  • Quick installation and easy maintenance
  • Suitable for forming continuous beams
  • Novelty structure, the shape is simple and beautiful
Evercross Steel Bridges Overview
EVERCROSS STEEL BRIDGE Bailey bridge (Compact-200, Compact-100, LSB, PB100, China-321, BSB) Modular bridge (GWD, Delta, 450-type, etc), Truss Bridge, Warren bridge, Arch bridge, Plate bridge, Beam bridge, Box girder bridge, Suspension bridge, Cable-stayed bridge, Floating bridge, etc.
DESIGN SPANS 10M TO 300M Single span
CARRIAGE WAY SINGLE LANE, DOUBLE LANES, MULTILANE, WALKWAY, ETC
LOADING CAPACITY AASHTO HL93.HS15-44, HS20-44, HS25-44, BS5400 HA+20HB, HA+30HB, AS5100 Truck-T44, IRC 70R Class A/B, NATO STANAG MLC80/MLC110. Truck-60T, Trailer-80/100Ton, etc.
STEEL GRADE EN10025 S355JR S355J0/EN10219 S460J0/EN10113 S460N/BS4360 Grade 55CAS/NZS3678/3679/1163/Grade 350, ASTM A572/A572M GR50/GR65GB1591 GB355B/C/D/460C, etc.
CERTIFICATES ISO9001, ISO14001, ISO45001, EN1090, CIDB, COC, PVOC, SONCAP, etc.
WELDING AWS D1.1/AWS D1.5AS/NZS 1554 or equivalent
BOLTS ISO898, AS/NZS1252, BS3692 or equivalent
GALVANIZATION CODE ISO1461AS/NZS 4680ASTM-A123,BS1706or equivalent

Steel, as the fundamental material of the steel box girder bridge, has remarkable properties. It possesses a high strength-to-weight ratio. Compared with concrete structures of the same load-bearing capacity, it is much lighter in self-weight. This significantly reduces the burden on the substructure and cuts down the foundation construction cost. Moreover, due to its good ductility and toughness, steel performs excellently when facing natural disasters like earthquakes. It can absorb energy through self-deformation, providing reliable seismic protection for the bridge structure.

Application of Steel Box-Girder Bridge
  • Highway and road bridges
  • Railway bridges
  • Pedestrian and cycling bridges
  • Urban infrastructure
  • Overpasses and flyovers
  • Emergency or temporary bridges
  • Long-Span River and Sea Crossings
  • Urban Highways and Overpasses
  • Railway Bridges in High-Speed Rail Networks
  • Mountainous Region Roadways
  • Pedestrian and Bicycle Bridges
Steel box-girder bridge in mountainous region application

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Company EVERCROSS BRIDGE TECHNOLOGY (SHANGHAI) CO.,LTD.
Location 10th Floor, Building 1, No. 188 Changyi Road, Baoshan District, Shanghai,China
Contact Person Libby Chen

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