Heavy Duty Box Beam Roll Forming Machine With Cooling System, Precision Round Hole Punching, And Optimized Cutting Method

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

• This roll forming line serves customers in industries requiring heavy-duty shelving and racking systems. It delivers reliable, cost-effective solutions with high precision, suitable for medium-scale production with minimal downtime, ensuring robust and durable output for various industrial applications.

2. Profile Description

• The box beam profile is made from 1.5-2.5mm thick steel coils, featuring multi-angle bends for strength. The profile includes functional holes for assembly. It’s ideal for heavy-duty shelving systems, providing structural integrity and support in warehouses and industrial storage solutions.

3. Production Process

• 3T Manual Decoiler → Hydraulic Punching → 24-Station Roll Forming → Straightening → Tracking Saw Cutting. 
• The process starts with a 3T manual decoiler to feed the steel coil into the system. It then passes through a hydraulic punching unit to create functional holes. The steel moves to a 24-station roll forming machine to achieve the desired box beam shape. Afterward, the profile is straightened for dimensional accuracy and finally cut with a tracking saw, ensuring a clean edge.

4. Key Focus

• Cooling System = Ensures high-speed operation, especially suited for long-term production shifts.
• Round Hole Punching + Pre-Forming Punching = Higher precision, as post-forming punching can cause misalignment or edge damage.
• Optimized Cutting Method + Sufficient Forming Stations = Particularly ideal for producing Box Beams that are sensitive to appearance and welding quality.

5. Production Line Components

6. Customization Options

• This roll forming line is specifically designed to produce customized heavy-duty box beams with 1.5-2.5mm thick steel coils. The machine allows flexibility in the number and positioning of functional holes for pin or hook installation. Customers can request modifications to the beam’s length, hole placement, or shape to fit unique storage system requirements.