Step Beam Roll Forming Machine With Adjustable Width And Height, Dual-Side Movement, And Clean End Notching

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

• This heavy-duty step beam cold roll forming line is perfect for companies in the warehouse and construction industries. With a flexible production process, it offers high precision, low-maintenance operation, and customization for varied beam heights, meeting specific customer requirements in heavy-duty shelving applications.

2. Profile Description

• This step beam is made of high-quality galvanized steel with a thickness of 1.5-2.5mm. The beam has a precise and consistent shape with pre-punched notches for easy hydraulic cutting. Ideal for heavy-duty storage and shelving systems, it provides strength and flexibility in structural applications. It is durable and supports adjustable shelf heights.

3. Production Process

• Hydraulic Decoiler → Leveler → Hydraulic Punching → Roll Forming Machine → Weld → Hydraulic cut
• This process ensures high-quality production with accurate punching, forming, welding, and cutting. The pre-punching stage simplifies the cutting process and enhances precision. Dual-side horizontal movement in the forming stage ensures adjustable step beam height.

4. Key Focus

• Adjustable Forming Structure
  Supports the production of beams with varying heights and widths to meet diverse requirements. The dual-side horizontal movement system is a strong asset for producing custom low- to mid-tier parts, saving on molds and labor.
• Cost-Effective Design
  The combination of spot welding and punching enhances the line's cost-efficiency, optimizing the investment-return ratio. No need for flying shears or online servo positioning systems, making it ideal for cost-sensitive buyers, particularly small to medium-sized manufacturers undergoing upgrades.
• Precise Notch Punching and Die Cutting
  The coordinated pre-punching and die cutting processes ensure clean edges and undistorted weld areas. This is especially beneficial for beams requiring precise connections, such as column brackets or hook interlocks in assembly applications.

5. Production Line Components

6. Customization Options

• The step beam production line offers customization options for step beam heights and hole patterns, suitable for various shelving applications. Custom notches and specific cut lengths can be produced based on customer needs, ensuring the beam fits perfectly within specific racking or storage systems. Additionally, the production line supports multiple thicknesses (1.5-2.5mm) for varying load requirements.