Dual Channel Roll Forming Machine For Light-Duty Uprights And Angle Beams With Space-Saving Design

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

• This production line is designed for manufacturers in the light-duty shelving and racking industry, offering high-speed, precise forming and punching. With its compact, multifunctional design, it serves OEM clients and those needing custom steel profiles for a variety of storage and shelving applications.

2. Profile Description

• The profile produced by this line is made from galvanized steel, with thickness ranging from 0.8mm to 1.5mm. It features a lightweight yet strong construction, commonly used for light-duty shelving columns and beams. Its precision-punched holes and adjustable forming angles make it ideal for customized storage solutions and racking systems.

3. Production Process

• 3T Uncoiler & Leveler - Servo Feeder - Hydraulic Punching - Guide - Forming Machine - Flying Hydraulic Cutting
• The production line feeds the steel coil through a compact uncoiler and leveler unit, followed by a servo feeder to ensure precise feeding. Independent hydraulic punching systems provide accuracy for hole placement. Dual-channel forming allows for simultaneous processing of columns and beams, followed by hydraulic cutting and discharge.

4. Key Focus

• Multifunctional, Saving Line Cost and Space

Typically, two separate lines are required: one for columns and one for angle beams. This dual-channel line combines both, reducing equipment costs by 30%-40% and cutting workshop space requirements by at least half.

• Flexible Adaptation for Various Lightweight Specifications

The dual-row structure, independent adjustments, and servo feeding system support multiple steel coil sizes ranging from 1.0 to 1.5mm. It allows quick changes in hole spacing and profile dimensions to meet the common sizes for lightweight columns and angle beams in the market.

• Simple Operation, One Operator

With a high level of automation, the entire process from punching to forming, cutting, and discharging is integrated. One operator can handle feeding, monitoring, dimension switching, and adjustments.

• Supports Small-Batch, Multi-Batch, and Custom Orders for Light-Duty Racking

In the growing demand for "freely combined storage" and "customized e-commerce shelving," this flexible and cost-effective light-duty production line structure is the ideal choice.

5. Production Line Components

6. Customization Options

• This production line is specifically tailored for the creation of light-duty shelving profiles, such as columns and angle beams. The line supports customized hole punching for precise installation alignment, particularly in angle beams, and offers adjustable forming angles and roller gaps to meet varying design requirements. The system's flexibility ensures high-quality production of tailored steel profiles for shelving systems of various sizes and configurations.