High Precision Metal Cable Tray Roll Former Featuring 16 Stations And Hydraulic Cutting
High Precision Roll Former For Metal Cable Tray Manufacturing Featuring 16 Stations And Hydraulic Cutting
These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
- This production line is ideal for clients in electrical, construction, and industrial sectors. It offers high precision in cable tray manufacturing with a focus on reliable, customizable equipment. Key advantages include high efficiency, robust design, and adaptable production capabilities for various tray specifications.
2. Profile Description
- This cable tray is made of durable steel with a thickness range of 1.2mm to 2.5mm. It features long oval holes for wiring and enhanced ventilation. Suitable for electrical and industrial applications, it ensures safe and organized cable management in power plants, data centers, and industrial facilities.
3. Production Process
- Hydraulic Decoiler-Leveler-Servo Feeder-Hydraulic Punch and Cut-Guide-Roll Former-Out Table
- The steel coil is first unwound using the hydraulic decoiler, followed by leveling. The servo feeder ensures precise material feeding, then the material goes through hydraulic punching and shearing for hole and cut precision. The guide system ensures smooth transition to the roll forming machine, where 16 stations shape the cable tray. Finally, the product is collected at the out table.
4. Technical Parameters
| Machine | Analysis |
| Hydraulic Decoiler | Unwinds steel coils efficiently, supports heavy-duty materials, and prevents unrolling errors. |
| Independent Leveler | Straightens steel before forming, ensuring accurate dimensions and shape. |
| Servo Feeder | Ensures precise material feeding, preventing misalignment and improving production efficiency. |
| Hydraulic Punch | Creates accurate, long oval holes, critical for cable trays to allow proper cable insertion. |
| Hydraulic Shearing | Provides clean, precise cuts for cable trays, ensuring consistent length and edge quality. |
| Guide System | Ensures smooth material flow into the roll former, preventing misalignment or deformation. |
| Roll Former (16 stations) | Shapes the cable tray, offering high precision and adaptability for various tray designs. |
| Out Table | Collects finished trays, designed for efficient and safe handling during the production process. |
5. Key Focus
- High Precision: The hydraulic punch and shear ensure precise hole creation and cutting.
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Customization: Flexible production for different tray sizes and configurations.
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Efficient Forming: The 16-station roll forming machine offers consistent, high-quality tray formation.
6. Production Line Components
| Machine Name | Quantity |
| Hydraulic Decoiler | 1 set |
| Leveler | 1 set |
| Servo Feeder | 1 set |
| Hydraulic Punch | 1 set |
| Hydraulic Cutting | 1 set |
| Roll Former | 1 set |
| Out Table | 2 sets |
| PLC Cabinet | 1 set |
| Hydraulic Station | 2 sets |
7. Customization Options
- We offer full customization options for this cable tray production line. Configurations such as hole size and spacing, tray length, and steel material thickness can be adjusted to meet your specific requirements. Additionally, the line can be tailored with advanced control systems and additional tooling for enhanced production flexibility.
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Have questions about our products or want to discuss a custom order? Our team is ready to help you.