Heavy Duty Cable Tray Roll Forming Machine With Adjustable Width Dual Wall Structure And Hydraulic Punching

Price Negotiable

Price: Based on customization.

MOQ: 1 set

Delivery Time: 30 days

Brand: METALIGN

Product Description

Heavy Duty Cable Tray Roll Former With Adjustable Width, Dual Wall Structure, And Hydraulic Punching

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

This cold roll forming production line is ideal for manufacturers in the cable management sector, focusing on heavy-duty, durable cable trays. With a strong emphasis on precision, automation, and flexibility, it serves industries like electrical construction, data centers, and commercial buildings, offering fast production with minimal setup time.

2. Profile Description

This metal cable tray is made from galvanized steel, typically 1.5-3 mm thick, with a dual-wall structure. It is used for electrical cable management, offering high strength, corrosion resistance, and flexibility in design. The trays feature slotted holes for cable ventilation and easy installation.

3. Production Process

Decoiler - Leveler - Servo Feeder-Hydraulic Punch & Cut - Guiding System-Power Roller - Hydraulic Pre Cut - Roll Former - Out Table
The production process begins with a 5-ton decoiler that unrolls the steel coil, followed by a straightener to ensure flatness. The servo feeder ensures precise feeding to the hydraulic punch for hole creation and cutting. Power rollers guide the sheet to the roll former for shaping, where the tray is formed. A hydraulic pre-cut system ensures precise cuts. Finished trays are collected on the out table.

4. Technical Parameters

Machine	Analysis
Decoiler (5T)	Unwinds steel coil, controlled via hydraulic system for stable operation with high thickness.
Straightener	Ensures material flatness, crucial for accurate forming and punching in later stages.
Servo Feeder	Provides precise material feeding, crucial for accurate hole placement and uniform production.
Hydraulic Punch & Shear	Combines punching and cutting in a single station for high efficiency, especially for small holes.
Guide System	Ensures precise material alignment before entering the roll former, reducing error.
Power Roller	Provides added force to guide steel into the roll former, especially useful for thicker sheets.
Hydraulic Pre-Cut	Integrated pre-cut function provides consistent and precise cuts for final product sizing.
Roll Former	22 forming stations for consistent, high-precision cable trays with dual-wall design.
Out Table	Collects finished trays for easy removal, increasing production speed and reducing handling.

5. Key Focus

High Efficiency: Automated feeding and hydraulic punching ensure quick, continuous production with minimal downtime.
Precision: 22 forming stations guarantee consistent dimensions and high-quality cable trays.
Flexibility: Adjustable tray dimensions (width and height) provide adaptability for various applications.

6. Production Line Components

Machine	Quantity
Decoiler	1 set
Leveler	1 set
Servo Feeder	1 set
Hydraulic Punch	1 set
Guide System	1 set
Hydraulic Cut	1 set
Roll Former	1 set
Out Table	2 sets
PLC Cabinet	2 sets
Hydraulic Station	2 sets

7. Customization Options

We offer customization for this production line based on your specific needs. You can adjust the number of forming stations for different tray sizes, alter the hole punch design for specific cable management requirements, and customize the width and height of the trays. Additional configurations like automatic coil feeding or a different cutting system are also available to enhance production efficiency.