Metal Fan Blade Roll Forming Machine With Laser Welding And Servo Feed System
Metal Fan Blade Roll Forming Machine with Laser Welding and Servo Feed System
These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
- This roll forming line is designed for manufacturing high-precision metal fan blades used in various industrial ventilation systems. Its laser welding integration ensures high-quality and durable fan blades. Ideal for customers in the HVAC and cooling systems industries, it offers advanced forming and welding capabilities for enhanced product performance.
2. Profile Description
- The fan blade produced is made from high-quality metal sheets with a thickness range of 1.0-2.0mm. The blade has a closed-section profile and is welded using laser welding for a strong, seamless joint. These fan blades are commonly used in ventilation and cooling systems for efficient air circulation.
3. Production Process
- 5T Hydraulic Decoiler-Hydraulic Punching Machine-Servo Feeding System-Guide System-Roll Forming Machine-Laser Welding-Correcting Device-Flying Cut-off
- This line begins with a 5T hydraulic decoiler and continues with hydraulic punching for precise hole formations. The servo feeding system ensures controlled material feeding, followed by the roll forming machine, which shapes the blades in 32 stations. Laser welding joins the fan blade sections, and a correcting device ensures proper alignment before the flying cut-off finishes the production.
4. Technical Parameters
| Machine | Analysis |
| Decoiler | Uncoils metal sheets for smooth feeding; supports up to 5 tons of material. |
| Hydraulic Punching Machine | Creates precise holes for blade ventilation; important for blade function. |
| Servo Feeding System | Ensures accurate material feeding, preventing misalignment during forming. |
| Guide System | Provides stable guidance, ensuring the sheet stays aligned during forming. |
| Roll Former | Main machine shaping the metal into the fan blade’s precise profile. |
| Laser Welding | Two laser welding units create a smooth, durable weld on the blade’s seam. |
| Correcting Device | Ensures the final product is free of distortions, improving blade quality. |
| Flying Cut-off | High-speed cutting tool that ensures precision at the end of the line. |
5. Key Focus
- Precision Metal Fan Blade Production: With a 32-station roll former, this line ensures high precision in shaping metal fan blades.
Laser Welding Integration: Two laser welding heads provide strong, seamless joints for enhanced durability.
Advanced Punching and Feeding: Hydraulic punching and servo feeding systems ensure accuracy throughout production, reducing waste and increasing efficiency.
6. Production Line Components
| Machine | Quantity |
| Decoiler | 1 set |
| Hydraulic Punching Machine | 1 set |
| Servo Feeding System | 1 set |
| Guide System | 1 set |
| Roll Former | 1 set |
| Laser Welding | 2 sets |
| Correcting Device | 1 set |
| Flying Cut-off | 1 set |
| PLC Cabinet | 1 set |
| Hydraulic Station | 1 set |
| Out Table | 2 sets |
7. Customization Options
- This roll forming line offers customization for fan blade profiles, allowing adjustments to the width and thickness of the blades as needed. It can accommodate different metal materials and varying thicknesses, ensuring versatility for a wide range of industrial applications. The laser welding system can be fine-tuned for different weld joint configurations depending on customer requirements.
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