High Precision Drywall Roll Forming Machine With Embossing Hydraulic Punching For Light Gauge Angle And Z Profile
High-Precision Roll Former With Embossing And Hydraulic Punching For Light Gauge Angle And Z Profile Production
These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
- This production line is designed for manufacturing light steel keels, angle steel, and Z-shaped profiles. Ideal for clients in the construction and building material industries, it offers high precision, cost-effectiveness, and versatility. The line is built for high-volume production and adaptable to various steel profile requirements.
2. Profile Description
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The profile is made from galvanized steel with a thickness range of 0.8mm to 1.2mm. It features angle and Z-shaped profiles used in lightweight steel framing, offering superior durability and high precision. Ideal for ceiling grids, drywall framing, and light structural applications in construction projects.
3. Production Process
- Manual Decoiler → Guiding System → Embossing Roller → Hydraulic Punching → Roll Former → Correcting Unit → Hydraulic Cutter
- The process starts with manual decoiling, followed by guiding and embossing for surface texture. The steel sheet is then punched in two stations and passed through a 10-station roll former. Post-forming, the profile is corrected and finally cut to length using a hydraulic cutter. This ensures consistent, high-quality production.
4. Technical Parameters
| Machine | Analysis |
| Manual Decoiler | Provides controlled uncoiling for smooth feeding of steel sheets. Essential for consistent input material. |
| Guiding System (3 Rollers) | Ensures the steel sheet is precisely aligned, preventing misfeeds. Key for profile accuracy. |
| Embossing Roller | Adds surface texture, improving adhesion to cement and other bonding agents. |
| Hydraulic Punching (2 Stations) | Efficiently punches holes in the steel, integrated with the forming process for better output. |
| Roll Former (10 Stations) | Forms angle steel and Z-shaped profiles with high precision, providing superior product quality. |
| Correcting Unit | Corrects any distortion in the profile after forming, ensuring straight and accurate products. |
| Hydraulic Cutter (3 Molds) | Cuts profiles to specified lengths, with multiple molds for cutting different profile sizes. |
5. Key Focus
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High-precision forming: 10-station roll former ensures accurate profiles.
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Embossing function: Surface textures improve bonding with cement, ideal for drywall applications.
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Integrated hydraulic punching: Reduces setup time and enhances production efficiency.
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Customizable configurations: Tailored solutions for angle steel and Z-shaped profiles.
6. Production Line Components
| Machine Name | Quantity |
| Manual Decoiler | 1 set |
| Guiding System | 1 set |
| Embossing Roller | 1 set |
| Hydraulic Punching | 1 set (2 stations) |
| Roll Former | 1 set (10 stations) |
| Correcting Unit | 1 set |
| Hydraulic Cutter | 1 set (3 molds) |
| PLC Cabinet | 1 set |
| Hydraulic Station | 1 set |
| Out Table | 2 sets |
7. Customization Options
- For this production line, we offer custom configurations such as adjusting the number of forming stations for specific profile sizes or adding additional punching stations for custom hole placements. You can also choose between different cutting methods (e.g., shear vs. rotary). Additionally, embossing patterns and surface treatment options can be customized based on application requirements.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.