T Bar Drywall Roll Forming Machine With Protective Film And Hydraulic Punching System
T Bar Roll Former with Protective Film and Hydraulic Punching System
These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
- This production line is ideal for manufacturing T-shaped profiles from galvanized steel, incorporating a unique plastic film lamination feature. It offers high efficiency, high precision, and is perfect for the building and construction industry, particularly for customers seeking eco-friendly, durable products with surface protection.
2. Profile Description
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The T bar produced by this line is made of galvanized steel, with a thickness ranging from 0.8 to 1.5mm. It features a T-shaped profile with a protective plastic film on its surface. This profile is mainly used in ceiling suspension systems, partition framing, and other light steel structure applications.
3. Production Process
- 3T Manual Decoiler-3T Plastic Film Decoiler-Guide System-Roll Former-Straightening-Hydraulic Punching-Hydraulic Cutter-Electric Conveyor Belt
- This process begins with a manual decoiler and a film decoiler, followed by the guide system and roll former with 19 stations. After straightening, two hydraulic punching stations make precise holes, and a hydraulic cutter is used for accurate cutting. Finished profiles are transported via an electric conveyor belt.
4. Technical Parameters
| Machine | Analysis |
| Manual Decoiler | Ensures smooth feeding of coils, cost-effective for standard production, requires manual operation. |
| Plastic Film Decoiler | Adds surface protection during forming, preventing scratches and damage. Essential for products requiring high-quality finishes. |
| Roll Former | High precision forming with 19 stations, ensuring accurate profile shaping. Chain drive system provides stable and efficient production. |
| Straightening | Straightens any curvature or bending in the coil, ensuring accurate feed into the roll former for precise profile shaping. |
| Hydraulic Punching | Provides high-precision punching, with two stations for different hole patterns. Optimizes production for specific customer needs. |
| Hydraulic Cutter | Ensures clean and precise cutting of the profiles to the required length, improving product consistency. |
| Electric Conveyor Belt | Efficiently moves the finished profiles to the collection bins, reducing manual labor and ensuring smooth operation between cutting and collecting stages. |
5. Key Focus
- Automatic Production: The line utilizes automated processes like film lamination and hydraulic punching, ensuring high efficiency and precision.
- Surface Protection: The plastic film decoiler provides excellent surface protection, reducing damage during handling and transit.
- Customization Capability: The line can accommodate customized sizes, hole configurations, and thickness, meeting specific customer needs.
6. Production Line Components
| Machine Name | Quantity |
| Decoiler (Manual) | 1 set |
| Decoiler (Plastic Film) | 1 set |
| Roll Former | 1 set |
| Straightener | 1 set |
| Hydraulic Punching (Two Stations) | 1 set |
| Hydraulic Cutter | 1 set |
| Electric Conveyor Belt | 1 set |
| PLC Cabinet | 1 set |
| Hydraulic Station | 1 set |
| Out Table | 2 sets |
7. Customization Options
- For this T bar profile, we can customize various aspects of the production line, including:
- Adjusting the thickness of the steel coils
- Configuring different hole patterns and locations using the hydraulic punching module
- Offering varied surface protection options such as different types of films
- Customizing the profile shape and size for specific applications
- Modifying the cutting length and spacing to fit customer requirements
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.