High Speed Light Steel Stud Roll Former With Customizable Perforations And Embossing Roller
Price:
Based on customization.
MOQ:
1 set
Delivery Time:
30 days
Brand:
METALIGN
Product Description
High-Speed Light Steel Stud Roll Former with Customizable Perforations and Embossing Roller
These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
- This production line is designed for customers in the construction and steel framing industries. It offers high-speed production with advanced features like hydraulic punching and cutting, ensuring a high-quality, cost-effective solution for producing light steel studs used in building structures.
2. Profile Description
- The stud profile produced by this line is made from mild steel, typically 0.8mm to 2mm thick, shaped into a C-channel with customizable perforations. It is ideal for applications like drywall framing and structural framing in both residential and commercial buildings.
3. Production Process
- Manual Decoiler-Guide-Embossing rollers-Roll Former-Straightening-Hydraulic Punching-Hydraulic Cutter
- The production process starts with a manual decoiler to uncoil the steel. The material is then guided through embossing rollers, where it gets textured for better adhesion with cement. The roll former shapes the steel into the stud profile, followed by straightening. Afterward, the material undergoes hydraulic punching for H-shaped holes and is cut with a hydraulic cutter, maintaining continuous operation without waste.
4. Technical Parameters
| Machine | Analysis |
| Decoiler | Unwinds steel coil, manually adjusted for material tension control. |
| Guide | Ensures accurate material direction using a hand-wheel with a digital readout for precision. |
| Embossing Rollers | Adds textured bumps to the steel to enhance cement adhesion, improving bonding strength. |
| Roll Former | Forms the steel into a C-channel stud profile with 17 stations, ensuring precise shaping. |
| Straightening Machine | Corrects any material bending, ensuring the profile is consistently straight for accurate forming. |
| Hydraulic Punching | Performs H-shaped perforations on the bottom of the stud profile for enhanced versatility. |
| Hydraulic Cutter | Cuts the stud profile to length without producing waste, ensuring continuous operation. |
5. Key Focus
- Continuous production with no waste due to synchronized punching and cutting.
- Customizable perforation sizes to fit various construction needs.
- High-speed operation with precision forming and cutting for quality control.
6. Production Line Components
| Machine Name | Quantity |
| Decoiler | 1 set |
| Guide | 1 set |
| Embossing Rollers | 1 set |
| Roll Former | 1 set |
| Straightening Machine | 1 set |
| Hydraulic Punching | 1 set |
| Hydraulic Cutter | 1 set |
| PLC Cabinet | 1 set |
| Hydraulic Station | 1 set |
| Out Table | 2 sets |
7. Customization Options
- For this stud profile, we offer customization options including:
- Adjustable perforation patterns (H-shaped holes).
- Roll former with different station configurations.
- Embossing roller customization for specific surface textures.
- Hydraulic punching specifications (different hole sizes and spacing).
- Custom thickness adjustments for the material (within the range of 0.8-2mm).
- Ability to customize cutting lengths to suit specific project needs.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Cangzhou Metalign Machinery Co., Ltd.
Location
Industry Zone, Botou, Cangzhou, Hebei Province, China
Contact Person
Lexi