Three Layer Embossed Floor Deck Roll Former For 0.8–1.2mm Galvanized Steel
Three-Layer Embossed Floor Deck Roll Former for 0.8–1.2mm Galvanized Steel
These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
- This deck roll forming line is designed for contractors, steel service centers, and floor deck suppliers. Its key advantages include space-saving multilayer design, adjustable embossing for better adhesion, and compatibility with standard galvanized steel sheets.
2. Profile Description
- The profile is made from galvanized steel with 0.8–1.2mm thickness. It features ribs and customized embossing dots to improve bonding with concrete. Ideal for structural floor decking in commercial, industrial, and infrastructure projects.
3. Production Process
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3T Hydraulic Decoiler → Guiding Device → Embossing Roller → Roll Former → Hydraulic Cutter → Out Table
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Steel coil is uncoiled, guided, embossed, then fed into a 3-layer roll forming machine. Each layer produces a unique floor deck profile. Final cutting is hydraulic and precise. Production speed is 12m/min.
4. Technical Parameters
| Machine | Analysis |
| Hydraulic Decoiler | Holds and feeds 3T galvanized coil |
| Hydraulic expansion ensures coil stability | |
| Guiding Device | Aligns material before embossing |
| Embossing Roller | Adds bonding patterns to deck surface |
| Customizable patterns for concrete adhesion | |
| Three-Layer Roll Former | One frame for three profile types |
| Saves floor space and cost vs. three separate machines | |
| 25 stations provide precise forming | |
| Chain drive ensures stable operation for thick steel | |
| Hydraulic Cutter | Clean, fast cutting at preset lengths |
| Cuts after forming to preserve profile shape |
5. Key Focus
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Three-layer design saves space and increases versatility.
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Embossing enhances concrete bonding strength.
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Suitable for 0.8–1.2mm galvanized steel material.
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Customizable profiles for various decking needs.
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Robust chain-driven roll forming ensures durability.
6. Production Line Components
| Machine Name | Quantity |
| Hydraulic Decoiler | 1 set |
| Guiding Device | 1 set |
| Embossing Roller | 1 set |
| Roll Former (Three Layer) | 1 set |
| Hydraulic Cutter | 1 set |
| PLC Cabinet | 1 set |
| Hydraulic Station | 2 sets |
| Out Table | 2 sets |
7. Customization Options
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We offer customized embossing roller patterns to match local concrete adhesion standards. Each deck profile per layer can be independently tailored in width, rib shape, and embossing layout. The number of roll forming stations can be adjusted based on deck complexity and steel thickness.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.