High Speed Embossed Floor Deck Roll Forming Machine For Galvanized Steel Sheets
High-Speed Embossed Floor Deck Roll Forming Machine For Galvanized Steel Sheets
These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
- This roll forming line targets steel structure builders and contractors. It offers precise, embossed floor deck production for medium to large-scale construction projects, ensuring high bonding strength and structural performance.
2. Profile Description
- Made of galvanized steel (0.6–1.2mm), the profile features trapezoidal ribs with embossing dots, enhancing adhesion with concrete. It’s widely used in permanent floor slabs and composite structures in steel buildings.
3. Production Process
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5T Hydraulic Decoiler → Guiding Device → Embossing Roller → Roll Former → Hydraulic Cutter → Output Table
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Steel coils are uncoiled and guided into an embossing roller that adds mechanical patterns for better concrete adhesion. The material is then formed through 24 rolling stations and precisely cut to length with a hydraulic cutter. This setup ensures consistent profile accuracy and bonding performance in floor decking applications.
4. Technical Parameters
| Machine | Function / Technical Analysis |
| 5T Hydraulic Decoiler | Holds and uncoils steel coil, hydraulic arm improves safety |
| Hydraulic system provides efficient feeding | |
| Guiding Device | Aligns material before embossing, ensures steady feeding |
| Embossing Roller | Adds dot patterns to improve cement adhesion |
| Customizable pattern designs available | |
| Roll Former (24 stations) | Forms profile shape, supports 0.6–1.2mm material |
| 75mm shaft, ensures rigidity and shape consistency | |
| Chain-driven wall panel type, cost-effective and reliable | |
| Hydraulic Cutter | Cuts profile to length without stopping the line |
| Blade shape customizable per decking profile |
5. Key Focus
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Equipped with embossing roller for enhanced concrete bonding
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Handles 0.6–1.2mm galvanized steel for structural strength
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24 stations ensure profile precision and durability
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Chain-driven roll former for long-term stability
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15m/min production speed balances quality and output
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Ideal for medium to large building contractors and manufacturers
6. Production Line Components
| Machine | Quantity |
| Hydraulic Decoiler | 1 set |
| Guiding Device | 1 set |
| Embossing Roller | 1 set |
| Roll Former | 1 set |
| Hydraulic Cutter | 1 set |
| Hydraulic Station | 2 sets |
| PLC Cabinet | 1 set |
| Output Table | 2 sets |
7. Customization Options
We offer customizations specific to floor deck production, including:
- Adjustable embossing roller patterns
- Profile width and rib depth modification
- Hydraulic cutter with pre-cut or post-cut options
- Servo feeder integration for precision
- Optional automatic stacking system
- Thickness adaptability from 0.5–1.5mm upon request
- CE/UL electrical configurations based on destination country
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.