Customizable Metal Deck Forming Machine With Hydraulic Cutter And Chain Drive Roll Former Machine
Customizable Metal Deck Production Line With Hydraulic Cutter And Chain Drive Roll Former
These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
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This production line caters to the construction industry, providing metal deck profiles for floor and roof systems. It offers high-efficiency, cost-effective, and customizable solutions for clients in commercial and residential sectors, delivering durable and high-performance products.
2. Profile Description
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This metal deck profile is made from galvanized steel, with a thickness range of 0.8-1.5mm. It features embossing dots for improved adhesion to concrete and has a corrugated shape, offering strength and support for flooring applications in building structures.
3. Production Process
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Decoiler-Guide Device-Embossing Rollers-Roll Former-Waste Material Collection-Hydraulic Cutter-Out Table
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The line starts with the decoiler unrolling the galvanized steel. The steel passes through embossing rollers to create the necessary surface texture, followed by the roll former, which shapes the metal into a corrugated profile. Waste material is collected and discarded, and the final product is cut to length by a hydraulic cutter before being placed on the out table.
4. Technical Parameters
| Machine | Analysis |
| Decoiler (5T Hydraulic) | Ensures smooth unrolling of galvanized steel; safety-enhanced with hydraulic pressure. |
| Embossing Rollers | Creates surface texture to improve concrete adhesion; essential for floor deck application. |
| Roll Former (24 stations, Chain Drive, 90mm Shaft) | High precision shaping of metal into desired profile; chain drive ensures consistent movement. |
| Hydraulic Cutter | Ensures clean and precise cutting of metal sheets; minimizes waste and maintains profile accuracy. |
| Out Table (Manual) | Provides safe and efficient material handling post-production; simple design for easy operation. |
5. Key Focus
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High Efficiency: The production line is designed for high-speed manufacturing, optimizing productivity while maintaining precision.
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Cost-Effective: Features like waste material collection and efficient cutting reduce unnecessary costs, offering long-term economic benefits.
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Customization Options: Offers flexibility to meet various client needs, including custom embossing and profile dimensions.
6. Production Line Components
| Machine Name | Quantity |
| Decoiler (5T Hydraulic) | 1 set |
| Embossing Rollers | 1 set |
| Roll Former (24 Stations) | 1 set |
| Waste Material Collection | 1 set |
| Hydraulic Cutter | 1 set |
| Out Table | 2 sets |
| PLC Cabinet | 1 set |
| Hydraulic Station | 2 sets |
7. Customization Options
We offer customized solutions for this metal deck production line, including:
- Custom embossing designs for improved concrete adhesion.
- Adjustable roll former stations for different profile shapes and sizes.
- Modifications to the cutting system for specific length requirements.
- Tailored waste collection systems to minimize scrap and reduce costs.
- Customizable out table designs based on output volume and space requirements.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.