15m/Min High Speed Floor Deck Roll Forming Machine With Custom Embossing And Hydraulic Cutting
High-Speed Roll Forming Machine with Custom Embossing and Hydraulic Cutting for Metal Deck Production
These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
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This production line is designed for manufacturers in the construction and building materials sector. Its advantages include high-speed production, precision forming, and customization capabilities, providing a reliable solution for producing durable and high-performance floor decking and metal deck materials.
2. Profile Description
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This metal deck is made from galvanized steel, with a thickness range of 0.8-1.5mm. It features embossing dots for improved concrete bonding, ensuring structural integrity. The profile is widely used in floor decking and roofing applications in commercial and residential buildings.
3. Production Process
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3T Hydraulic Decoiler-Guiding System-Embossing Roller -Roll Former-Hydraulic Cutter
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The material is uncoiled, guided into the embossing system, then formed by a 24-station roll former, producing metal decks with customized embossing. The final product is accurately cut by the hydraulic cutter, ensuring high precision in length.
4. Technical Parameters
| Machine | Analysis |
| Hydraulic Decoiler | Unwinds the steel coil smoothly for continuous feeding, crucial for uninterrupted production flow. |
| Guiding System | Ensures precise alignment of steel coil to prevent material deviation during processing. |
| Embossing Roller | Customizes the pattern to improve concrete bonding and surface texture. Adjustable for different needs. |
| Roll Former | 24-station design for high precision and consistent forming, tailored for metal deck production. |
| Hydraulic Cutter | Cuts the metal deck precisely according to desired length, improving output quality and reducing waste. |
5. Key Focus
- High-Speed Production: Achieves up to 12m/min, enabling efficient production for high-demand projects.
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Customization: Offers customizable embossing patterns to enhance bonding with concrete.
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Precision Forming: Features a 24-station roll former ensuring dimensional accuracy and structural consistency.
6. Production Line Components
| Machine | Quantity |
| Hydraulic Decoiler | 1 set |
| Guiding System | 1 set |
| Embossing Roller | 1 set |
| Roll Former | 1 set |
| Hydraulic Cutter | 1 set |
| PLC Cabinet | 1 set |
| Hydraulic Station | 2 sets |
| Out Table | 2 sets |
7. Customization Options
- For this metal deck production line, we offer customization options such as adjustable embossing patterns, varying thicknesses (0.8-1.5mm), different galvanized steel grades, and the ability to produce multiple deck profiles. We can also adjust the number of stations in the roll former to accommodate different deck shapes and specifications.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.