High Precision Shutter Door Roll Forming Machine For Octagonal Tube Customized Cutting
High Precision Octagonal Tube Roll Forming Machine with Hydraulic Punching and Customized Cutting
These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
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This production line is designed for manufacturers producing octagonal tube profiles, mainly used in metal curtain doors. It offers high precision, automation, and efficiency for clients in the construction, door manufacturing, and security industries, with customizable configurations for different tube profiles and materials.
2. Profile Description
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The octagonal tube is made of galvanized steel with a thickness range of 0.8mm-1.5mm. It features a precise eight-sided cross-section, ideal for use in curtain door applications. The material ensures durability, with applications in security, industrial, and commercial settings, requiring high precision and smooth performance.
3. Production Process
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3T Decoiler → Servo Feeder → Hydraulic Punching → Guide → Roll Former → Flying Cutter
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The production process starts with the decoiling of the raw material, followed by feeding and punching for holes. The material is then precisely guided and formed into an octagonal shape by the roll former. Finally, the profile is cut accurately with the tracking cutter, ensuring minimal deformation.
4. Technical Parameters
| Machine | Analysis |
| Decoiler (3T) | Unwinds the coil, ensuring a smooth and consistent feed to the next stages, reducing material strain. |
| Servo Feeder | Ensures precise material feeding, improving efficiency and accuracy, especially for high-precision products. |
| Hydraulic Punching | Performs accurate hole punching for octagonal tube profiles, with independent hydraulic operation to enhance efficiency. |
| Roll Former | Forms the material into an octagonal shape with chain drive, offering stability and precision in the forming process. |
| Tracking Cutter | Ensures precise cutting of octagonal tubes, with a closed profile to prevent deformation during cutting. |
5. Key Focus
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High Precision and Efficiency: Precision roll forming with servo feeding and hydraulic punching ensures minimal waste and consistent product quality.
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Customization: Tailored configurations for specific octagonal tube sizes and material thickness.
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Durability: Robust design suitable for producing long-lasting metal curtain door profiles in high-demand industries.
6. Production Line Components
| Machine | Quantity |
| Decoiler (3T) | 1 set |
| Servo Feeder | 1 set |
| Hydraulic Punching | 1 set |
| Roll Former | 1 set |
| Tracking Cutter | 1 set |
| PLC Cabinet | 2 sets |
| Hydraulic Station | 1 set |
| Out Table | 2 sets |
7. Customization Options
For the octagonal tube profile, we offer customized configurations such as:
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Adjusting the number of forming stations based on material thickness.
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Modifying the hydraulic punching process to accommodate different hole patterns.
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Configuring the tracking cutter to ensure minimal deformation of the octagonal tube during cutting.
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Customizable servo feeder settings to match material width and thickness for precise feeding.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.