Sea Wave Metal Roof Tile Roll Forming Machine With Hydraulic Punching And Chain Drive
1. Overview
| 1.1 Production Line | ||
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Roof Tile Punch |
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Guide
Punch And Cut| 1.2 Profile | |
| The sea wave roof tile profile is made from galvanized steel coils, thickness 0.3-0.8mm. Its curved wave shape ensures water drainage and aesthetic appeal. The profile features custom hydraulic punched holes for easy installation. Ideal for durable, weather-resistant metal roofing in residential and industrial buildings. | |
| Material: Galvanized Steel / PPGI / Aluminum | Thickness: 0.3-0.8mm |
| Yield strength: 200 - 350 Mpa | Tensil stress: 200 -350 Mpa |
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| 1.3 Production Process | |
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Flow Chart: Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Punch → Hydraulic Cutter → Run-out Table |
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Process: This production process focuses on forming sea wave metal roof tiles with high precision roll forming. Hydraulic punching customizes mounting holes, while hydraulic cutting ensures accurate panel lengths. Chain-driven forming guarantees stability and quality in complex wave shapes. |
| 1.4 Key Focus | |
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High rigidity roll former with wall panel structure ensures precise wave profile forming. |
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Chain-driven system with protective cover enhances safety and reduces maintenance. |
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Hydraulic punching allows customizable, clean hole punching for installation needs. |
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Hydraulic cutting delivers smooth, accurate panel length cuts. |
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5T hydraulic decoiler supports stable coil feeding and material flexibility. |
2. Technical Parameters
| 2.1 Decoiler | ||
| Structure | Double-support |  |
| Working Form | Manual, motorized, or hydraulic | |
| Loading Capacity | 5T/7T/10T, customizable | |
| Coil Width | 1250mm, customizable | |
| Inner Diameter | Φ450 – Φ550 mm | |
| Out Diameter | 1500 mm | |
| Model | DC-MU1 | |
| 2.2 Optional Upgrade: Decoiler | ||
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| Motorized Decoiler | Stand structure decoiler, motorized or hydraulic | Hydraulic decoiler with loading car |
| 2.3 Guiding Device With Pre-Cut Broaching Shear | ||
| Guiding Roller | Adujust the coil feeding width |  |
| Pre-cut Broaching Shear | Cut the steel coil before roll forming | |
| Digital Display | See the feeding width directly | |
| 2.4 Roll Forming Machine | ||
| Working Speed | Around 20 m/min |  |
| Structure | Wall panel type. Optional: Cast-iron stands or guide pillar | |
| Driving System | Chain system. Optional: Gearbox | |
| No. of Forming Stations | 18 stands | |
| Shaft Diameter | 70mm solid shaft | |
| Motor Power | 5.5 Kw |  |
| Roller Material |
45# steel polished and chromed HRC58-62° |
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| Shaft Material | High grade 45# steel polished(CNC lathe) | |
| Steel Coil Material | PPGI or GI | |
| Steel Coil Thickness | 0.25-0.8mm | |
| 2.5 Optional Upgrade: Cover | ||
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| Mounted On The Inside: No Cover Required | Solid Cover For Chain | Mesh Safety Cover |
| 2.6 Cutter | ||
| Common Power Type | Hydraulic. Optional: motor type. |  |
| Hydraulic Power |
4-5.5Kw, customizable |
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| Blade Material |
Cr12 Mov |
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| Hardness |
With quenched treatment HRC 58 – 62° |
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| 2.7 Product Collection | |||
| Solution 1 |
Run-out table |
Solution 2 | Auto stacker |
| Power Type |
Non-powered, mainly manual handling |
Power Type | Motorized, 3Kw |
| Dimension | Length 4m, customizable | Dimension | Length 4m-6m, customizable |
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| 2.8 PLC Control Cabinet | |||
| PLC Brand | Delta, customizable | Power Supply | 380v, 50HZ, 3Phase (It depends on customer requirement) |
| Encoder Brand | Omron, customizable | Language | Chinese + English, Spanish, French, Russian, etc |
| Touch Screen | MCGS, customizable | Operation type | Manual /auto two-type switch |
| Hanging Arm Type | Saving Space | Standing Type | greater component integration and flexible positioning |
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Hanging-Arm Control Box |
Standing Control Box |
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| 2.9 Hydraulic Power Unit (HPU) | ||
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Motor Power |
5.5Kw |  |
| Oil Required |
N32 or N46 hydraulic oil is available |
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Design |
The hydraulic station has a fan cooling system |
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| Optional |
It can be installed on or inside the roll former to save space |
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| 2.10 Analysis | |
| 5T Hydraulic Decoiler | Stable coil feeding for various thicknesses |
| Hydraulic pressure adjusts tension automatically | |
| Guiding Device | Ensures precise material alignment |
| Reduces scrap by preventing material deviation | |
| Roll Former | Wall panel structure for high rigidity |
| Chain driven for durability and easy maintenance | |
| Protective cover improves safety and chain life | |
| Hydraulic Punching | Customizable hole punching with clean edges |
| Synchronizes with forming speed | |
| Hydraulic Cutter | Accurate length cutting without deformation |
| Smooth cuts reduce post-processing work | |
| Run-out Table | Supports formed panels without deformation |
| Facilitates easy stacking and packaging | |
3. Production Line Components
| Component | Quantity |
| Decoiler | 1 set |
| Roll Former | 1 set |
| Hydraulic Punching Unit | 1 set |
| Hydraulic Cutter | 1 set |
| Out Table | 2 sets |
| PLC Cabinet | 1 set |
| Hydraulic Station | 1 set |
4. Customization Options
This production line can be customized for sea wave roof tile profiles by adapting hydraulic punch molds for specific hole patterns and sizes. Chain-driven roll former settings can be adjusted for wave amplitude variations. Cutting length and automation levels are configurable to meet diverse customer requirements.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.