High Grade 45 Hydraulic Cutter Roll Former With Safety Chain Cover For Lock Channel Production
1. Overview
| 1.1 Production Line | ||
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| 1.2 Profile | |
| The lock channel profile is made from galvanized or cold-rolled steel, typically 1.0mm thick. It features a U-shaped cross-section with embossed friction dots on the surface to secure greenhouse plastic films. The design improves membrane grip, ensuring durability and stability in agricultural greenhouse applications. | |
| Material: Galvanized Steel / PPGI / Aluminum | Thickness: 1.0 mm |
| Yield strength: 200 - 350 Mpa | Tensil stress: 200 -350 Mpa |
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| 1.3 Production Process | |
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Flow Chart: Hydraulic Decoiler → Entry Guide → Embossing Roller → Roll Former → Hydraulic Cutter → Run-out Table |
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Process: This line integrates embossing and roll forming into a single step, enhancing friction for greenhouse film locking. The gantry-structured roll former ensures precision and stability. Chain-driven transmission with protective cover guarantees safety and durability. Hydraulic cutting delivers clean, accurate profile lengths. |
| 1.4 Key Focus | |
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Gantry structure roll former ensures high precision and mechanical rigidity. |
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Chain drive system with safety cover protects operators and prolongs chain life. |
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Integrated embossing roller increases friction for superior film securing. |
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Hydraulic cutter provides smooth, precise cuts adaptable to various lengths. |
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Compact, efficient design ideal for medium-scale greenhouse lock channel production. |
2. Technical Parameters
| 2.1 Decoiler | ||
| Structure | Stand type |  |
| Working Form | Manual, motorized, or hydraulic | |
| Loading Capacity | 3T or 5T, customizable | |
| Inner Diameter | Φ450 – Φ550 mm | |
| Out Diameter | 1300 mm | |
| Model | DC | |
| 2.2 Optional Upgrade: Decoiler | ||
| Faster loading, automatic decoiling, reduced labor, higher efficiency, better safety, smoother feeding, suitable for heavy coils, less downtime. |  |
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| Stand structure decoiler, motorized | Hydraulic decoiler | |
| 2.3 Guiding Device With Pre-Cut Broaching Shear | ||
| Guiding Roller | Adujust the coil feeding width |  |
| Pre-cut Broaching Shear | Cut the steel coil before roll forming | |
| Digital Display | See the feeding width directly | |
| 2.4 Roll Forming Machine | ||
| Working Speed | Around 20 m/min |  |
| Structure | Cast-iron stands or guide pillar | |
| Driving System | Chain system. Optional: Gearbox | |
| No. of Forming Stations | 18 stands | |
| Shaft Diameter | 70mm solid shaft | |
| Motor Power | 5.5 Kw |  |
| Roller Material |
45# steel polished and chromed HRC58-62° |
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| Shaft Material | High grade 45# steel polished(CNC lathe) | |
| Steel Coil Material | PPGI or GI | |
| Steel Coil Thickness | 0.25-0.8mm | |
| 2.5 Optional Upgrade: Cover | ||
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| Mounted On The Inside: No Cover Required | Solid Cover For Chain | Mesh Safety Cover |
| 2.6 Cutter | ||
| Common Power Type | Hydraulic. Optional: motor type. |  |
| Hydraulic Power |
4-5.5Kw, customizable |
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| Blade Material |
Cr12 Mov |
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| Hardness |
With quenched treatment HRC 58 – 62° |
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| 2.7 Product Collection | |||
| Solution 1 |
Run-out table |
Solution 2 | Auto stacker |
| Power Type |
Non-powered, mainly manual handling |
Power Type | Motorized, 3Kw |
| Dimension | Length 4m, customizable | Dimension | Length 4m-6m, customizable |
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| 2.8 PLC Control Cabinet | |||
| PLC Brand | Delta, customizable | Power Supply | 380v, 50HZ, 3Phase (It depends on customer requirement) |
| Encoder Brand | Omron, customizable | Language | Chinese + English, Spanish, French, Russian, etc |
| Touch Screen | MCGS, customizable | Operation type | Manual /auto two-type switch |
| Hanging Arm Type | Saving Space | Standing Type | greater component integration and flexible positioning |
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Hanging-Arm Control Box |
Standing Control Box |
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| 2.9 Hydraulic Power Unit (HPU) | ||
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Motor Power |
5.5Kw |  |
| Oil Required |
N32 or N46 hydraulic oil is available |
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Design |
The hydraulic station has a fan cooling system |
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| Optional |
It can be installed on or inside the roll former to save space |
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| 2.10 Analysis | |
| Hydraulic Decoiler | Uncoils steel coil up to 5 tons safely |
| Hydraulic operation lowers initial cost | |
| Guiding Device | Ensures steel strip precise alignment |
| Prevents material deviation during embossing | |
| Roll Former | Gantry structure ensures frame rigidity and precision |
| Chain drive with protective cover for safety | |
| Embossing roller integrates friction dots forming | |
| Hydraulic Cutter | Provides clean, precise cutting of profiles |
| Adjustable length for customer-specific sizes | |
| Out Table | Supports finished profiles to avoid deformation |
| Facilitates smooth manual or automated unloading | |
| Simple design for manual handling and packaging | |
3. Production Line Components
| Component | Quantity |
| Decoiler | 1 set |
| Roll Former | 1 set |
| Hydraulic Cutter | 1 set |
| Out Table | 2 sets |
| PLC Cabinet | 1 set |
| Hydraulic Station | 1 set |
4. Customization Options
We offer customized configurations for this lock channel line, including adjustable embossing roller patterns and depths to optimize friction dots. Chain drive settings can be tailored for production speed and maintenance ease. Hydraulic cutter length and cut modes are customizable for specific client requirements. Control system integration is flexible to support automation needs.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.