Hydraulic Cutter Equipped Roll Former For Custom Curved Edge Garden Fence Post Production Line
1. Overview
| 1.1 Production Line | |
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Guide |
Curved edge cutting |
| 1.2 Profile | |
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The profile is a cold-formed steel garden fence post made from galvanized steel coils 1.0 to 1.5 mm thick. Featuring a strong, rectangular or customized shape with smooth curved edges, it ensures durability, corrosion resistance, and aesthetic appeal. Widely used in outdoor fencing and landscaping applications for security and decoration. |
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| Material: Galvanized Steel / PPGI / Aluminum | Thickness: 1.0-1.5mm |
| Yield strength: 200 - 350 Mpa | Tensil stress: 200 -350 Mpa |
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| 1.3 Production Process | |
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Flow Chart: Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Cutter → Run-out Table |
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Process: The chain-driven roll former shapes galvanized steel coils into precise garden fence posts. Hydraulic cutting delivers clean, curved edges enhancing appearance. The protective chain cover ensures operator safety and chain longevity, contributing to stable and efficient production. |
| 1.4 Key Focus | |
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We offer tailored configurations for this garden fence post roll forming line, including adjustable roll former tooling to produce various profile shapes and sizes. Hydraulic cutters can be customized for different cutting lengths and curved edge designs. Chain cover and safety features can be adapted per client requirements to meet specific safety standards. |
2. Technical Parameters
| 2.1 Decoiler | ||
| Structure | Stand type |  |
| Working Form | Manual, motorized, or hydraulic | |
| Loading Capacity | 3T or 5T, customizable | |
| Inner Diameter | Φ450 – Φ550 mm | |
| Out Diameter | 1300 mm | |
| Model | DC | |
| 2.2 Optional Upgrade: Decoiler | ||
| Faster loading, automatic decoiling, reduced labor, higher efficiency, better safety, smoother feeding, suitable for heavy coils, less downtime. |  |
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| Stand structure decoiler, motorized | Hydraulic decoiler | |
| 2.3 Guiding Device With Pre-Cut Broaching Shear | ||
| Guiding Roller | Adujust the coil feeding width |  |
| Pre-cut Broaching Shear | Cut the steel coil before roll forming | |
| Digital Display | See the feeding width directly | |
| 2.4 Roll Forming Machine | ||
| Working Speed | Around 20 m/min |  |
| Structure | Wall panel type. Optional: Cast-iron stands or guide pillar | |
| Driving System | Chain system. Optional: Gearbox | |
| No. of Forming Stations | 18 stands | |
| Shaft Diameter | 70mm solid shaft | |
| Motor Power | 5.5 Kw | |
| Roller Material |
45# steel polished and chromed HRC58-62° |
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| Shaft Material | High grade 45# steel polished(CNC lathe) | |
| Steel Coil Material | PPGI or GI | |
| Steel Coil Thickness | 0.25-0.8mm | |
| 2.5 Optional Upgrade: Cover | ||
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| Mounted On The Inside: No Cover Required | Solid Cover For Chain | Mesh Safety Cover |
| 2.6 Cutter | ||
| Common Power Type | Hydraulic. Optional: motor type. |  |
| Hydraulic Power |
4-5.5Kw, customizable |
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| Blade Material |
Cr12 Mov |
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| Hardness |
With quenched treatment HRC 58 – 62° |
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| 2.7 Product Collection | |||
| Solution 1 |
Run-out table |
Solution 2 | Auto stacker |
| Power Type |
Non-powered, mainly manual handling |
Power Type | Motorized, 3Kw |
| Dimension | Length 4m, customizable | Dimension | Length 4m-6m, customizable |
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| 2.8 PLC Control Cabinet | |||
| PLC Brand | Delta, customizable | Power Supply | 380v, 50HZ, 3Phase (It depends on customer requirement) |
| Encoder Brand | Omron, customizable | Language | Chinese + English, Spanish, French, Russian, etc |
| Touch Screen | MCGS, customizable | Operation type | Manual /auto two-type switch |
| Hanging Arm Type | Saving Space | Standing Type | greater component integration and flexible positioning |
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Hanging-Arm Control Box |
Standing Control Box |
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| 2.9 Hydraulic Power Unit (HPU) | ||
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Motor Power |
5.5Kw |  |
| Oil Required |
N32 or N46 hydraulic oil is available |
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Design |
The hydraulic station has a fan cooling system |
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| Optional |
It can be installed on or inside the roll former to save space |
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| 2.10 Analysis | |
| Manual Decoiler | Stable feeding for coils up to 3 tons |
| Hand-operated for simple control and maintenance | |
| Guiding System | Ensures precise coil alignment into the former |
| Reduces material waste and improves profile accuracy | |
| Roll Former | Chain drive ensures smooth and reliable forming |
| Protective cover enhances operator safety and chain life | |
| Hydraulic Cutter | Provides clean, precise curved edge cutting |
| Adjustable for different cut lengths and shapes | |
| Out Table | Supports finished profiles, prevents deformation |
| Facilitates easy unloading and further handling | |
| Out Table | Collects the finished ridge cap after cutting |
| Simple design for manual handling and packaging | |
3. Production Line Components
| Component | Quantity |
| Manual Decoiler | 1 set |
| Roll Former | 1 set |
| Hydraulic Cutter | 1 set |
| Out Table | 2 sets |
| PLC Cabinet | 1 set |
| Hydraulic Station | 1 set |
4. Customization Options
We offer tailored configurations for this garden fence post roll forming line, including adjustable roll former tooling to produce various profile shapes and sizes. Hydraulic cutters can be customized for different cutting lengths and curved edge designs. Chain cover and safety features can be adapted per client requirements to meet specific safety standards.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.